Sony CDP-CE545 Service Manual ▷ View online
SERVICE MANUAL
COMPACT DISC PLAYER
US Model
Canadian Model
AEP Model
E Model
Australian Model
SPECIFICATIONS
CDP-CE545
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM59-5BD32A
Base Unit Name
BU-5BD32A
Optical Pick-Up Name
KSS-213BA/F-NP
2
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
TABLE OF CONTENTS
1.
SERVICEING NOTES
............................................
3
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
.........................................................
7
4.
TEST MODE
.............................................................. 12
5.
ELECTRICAL CHECKING
.................................. 16
6.
DIAGRAMS
6-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 19
6-2. Printed Wiring Board – BD Board – ............................. 20
6-3. Schematic Diagram – BD Board – ................................ 21
6-4. Printed Wiring Boards – JUNCTION/SENSOR/
6-3. Schematic Diagram – BD Board – ................................ 21
6-4. Printed Wiring Boards – JUNCTION/SENSOR/
LOADING MOTOR Boards – ........................................ 22
6-5. Schematic Diagram – JUNCTION/SENSOR/
LOADING MOTOR Boards – ........................................ 23
6-6. Printed Wiring Board – MAIN Board – ........................ 24
6-7. Schematic Diagram – MAIN Board – ........................... 25
6-8. Printed Wiring Boards – PANEL Section – .................. 26
6-9. Schematic Diagram – PANEL Section – ....................... 27
6-10. IC Pin Function Description ........................................... 32
6-7. Schematic Diagram – MAIN Board – ........................... 25
6-8. Printed Wiring Boards – PANEL Section – .................. 26
6-9. Schematic Diagram – PANEL Section – ....................... 27
6-10. IC Pin Function Description ........................................... 32
7.
EXPLODED VIEWS
................................................ 36
8.
ELECTRICAL PARTS LIST
............................... 42
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED
LINE WITH MARK
0
ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
3
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
MODEL IDENTIFICATION
– BACK PANEL –
– BACK PANEL –
Model
Part No.
US model
4-224-879-0s
Canadian model
4-224-879-1s
AEP model
4-224-879-2s
Australian model
4-224-879-3s
E model
4-224-879-4s
Singapore model
4-224-879-5s
Saudi Arabia model
4-224-879-6s
HOW TO OPEN THE DISC TABLE WHEN POWER
SWITCH TURNS OFF
SWITCH TURNS OFF
Insert a tapering driver into the aperture of the unit bottom, and
turn it in the direction of the arrow (to OUT direction).
turn it in the direction of the arrow (to OUT direction).
table
tapering driver
*
To close the disc table, turn the tapering
driver in the reverse direction (to IN direction).
driver in the reverse direction (to IN direction).
Part No.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
other than those specified herein may result in hazardous ra-
diation exposure.
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
check that the S curve waveforms is output three times.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
CHECK
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
4
CD-TEXT TEST DISC
This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube.
The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display.
To check, perform the following procedure.
The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display.
To check, perform the following procedure.
Checking Method:
1. Set the test disc on a free tray, and chuck the disc.
2. Press the B button and play back the disc.
3. The following will be displayed on the fluorescent indicator tube.
2. Press the B button and play back the disc.
3. The following will be displayed on the fluorescent indicator tube.
Display : 1kHz/0 dB/ L&R
4. Rotate l AMS L knob to switch the track. The text data of each track will be displayed.
For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC TEXT Data Contents” and “Table 2 : CD-
TEXT TEST DISC Recorded Contents and Display”.
TEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For
details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
TRACK
No.
Displayed Contents
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
TRACK
No.
Displayed Contents
1kHz/0dB/L&R
20Hz/0dB/L&R
40Hz/0dB/L&R
100Hz/0dB/L&R
200Hz/0dB/L&R
500Hz/0dB/L&R
1kHz/0dB/L&R
5kHz/0dB/L&R
7kHz/0dB/L&R
10kHz/0dB/L&R
16kHz/0dB/L&R
18kHz/0dB/L&R
20kHz/0dB/L&R
1kHz/0dB/L&R
1kHz/-1dB/L&R
1kHz/-3dB/L&R
1kHz/-6dB/L&R
1kHz/-10dB/L&R
1kHz/-20dB/L&R
1kHz/-60dB/L&R
1kHz/-80dB/L&R
1kHz/-90dB/L&R
Infinity Zero w/o emphasis//L&R
Infinity Zero with emphasis//L&R
400Hz+7kHz(4:1)/0dB/L&R
400Hz+7kHz(4:1)/-10dB/L&R
19kHz+20kHz(1:1)/0dB/L&R
19kHz+20kHz(1:1)/-10dB/L&R
100Hz/0dB/L*
1kHz/0dB/L*
10kHz/0dB/L*
20kHz/0dB/L*
100Hz/0dB/R*
1kHz/0dB/R*
10kHz/0dB/R*
20kHz/0dB/R*
100Hz Squer Wave//L&R
1kHz Squer Wave//L&R
1kHz w/emphasis/-0.37dB/L&R
5kHz w/emphasis/-4.53dB/L&R
16kHz w/emphasis/-9.04dB/L&R
Note : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
SHIPMENT MODE
Performed when returning the unit to the customer.
Custom File Erases all custom files and initializes settings.
Custom File Erases all custom files and initializes settings.
Procedure:
1. Remove the discs from all trays.
2. While pressing the DISK SKIP button and PROGRAM but-
1. Remove the discs from all trays.
2. While pressing the DISK SKIP button and PROGRAM but-
ton, press the POWER button to turn ON the power.
3. “NO DISC” is displayed, indicating that the mode has ended.
Note: “NO DISC” may be displayed even if there are discs on the
Note: “NO DISC” may be displayed even if there are discs on the
trays.