Sony CDP-C591 / CDP-CE235 / CDP-CE335 / SEN-R2900 Service Manual ▷ View online
— 2 —
TABLE OF CONTENTS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
!
OR DOTTED LINE WITH
MARK
!
ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
!
SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
This appliance is classified
as a CLASS 1 LASER
product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
as a CLASS 1 LASER
product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
other than those specified herein may result in hazardous
radiation exposure.
1.
GENERAL
······································································ 5
2.
DISASSEMBLY
2-1.
Case, Bottom Plate and Front Panel ··································· 6
2-2.
Back Panel and Disc Table ················································· 6
2-3.
Optical Pick-up Block Assembly ······································· 7
2-4.
Bracket (Gear) Assembly ··················································· 7
3.
TEST MODE
·································································· 8
4.
ELECTRICAL BLOCK CHECKING
······················ 9
5.
DIAGRAMS
5-1.
Circuit Boards Location ··················································· 11
5-2.
IC Block Diagrams ··························································· 13
5-3.
Printed Wiring Board — BD Section — ·························· 15
5-4.
Schematic Diagram — BD Section — ····························· 17
5-5.
Printed Wiring Board — Main Section — ······················· 19
5-6.
Schematic Diagram — Main Section — ·························· 21
5-7.
Printed Wiring Board — Display Section — ··················· 23
5-8.
Schematic Diagram — Display Section — ······················ 25
5-9
IC Pin Function
• IC302 System Control (CXP82324-090Q) ···················· 27
• IC302 System Control (CXP82324-090Q) ···················· 27
6.
EXPLODED VIEWS
6-1.
Front Panel and Case Section ··········································· 29
6-2.
Back Panel and Disc Table Section ·································· 30
6-3.
Chassis Section ································································· 31
6-4.
Base Unit Section (BU-5BD32A) ···································· 32
7.
ELECTRICAL PARTS LIST
................................... 33
— 3 —
MODEL IDENTIFICATION
— BACK PANEL —
— BACK PANEL —
CDP-C591
US MODEL
: 618-7
π
CDP-CE235
US MODEL
: 618-0
π
Canadian MODEL
: 618-1
π
AEP,North European MODEL : 618-2
π
UK MODEL
: 618-3
π
Australian MODEL
: 618-4
π
E,Saudi Arabia MODEL
: 618-5
π
Singapore MODEL
: 618-6
π
CDP-CE335
US MODEL
: 619-0
π
Canadian MODEL
: 619-1
π
AEP,North European MODEL : 619-2
π
UK MODEL
: 619-3
π
Australian MODEL
: 619-4
π
E,Saudi Arabia MODEL
: 619-5
π
Singapore MODEL
: 619-6
π
SAFETY CHECK-OUT
(US model only)
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
4-987-
To Exposed Metal
Parts on Set
Parts on Set
0.15
µ
F
1.5k
Ω
AC
voltmeter
(0.75V)
voltmeter
(0.75V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
— 4 —
HOW TO OPEN THE DISC TRAY WHEN POWER
SWITCH TURNS OFF
SWITCH TURNS OFF
NOTE FOR MAIN GEAR INSTALLATION
IN
OUT
Tray
Insert a tapeing driver into the aperture of the unit bottom,
and turn in the direction of arrow (to OUT direction.)
and turn in the direction of arrow (to OUT direction.)
* To close the disc tray, turn the driver
in the reverse direction(to IN direction).
in the reverse direction(to IN direction).
2
Set the cut-out of the ENCODER
to the right when viewed from the front view.
3
Install the MAIN GEAR while aligning
the protrusion of the MAIN GEAR to
the cut-off of the ENCODER.
the cut-off of the ENCODER.
6
Stopper washer (5)
5
Rotate the MAIN GEAR until the portion
that has no gears, of the MAIN GEAR
is aligned with the shaft of the GEAR (REV).
Then insert the GEAR (REV).
is aligned with the shaft of the GEAR (REV).
Then insert the GEAR (REV).
Projected portion
SHAFT
1
Rotate the GEAR (U/D)
to the arrow
A
direction.
4
Open the SET LEVER and
LOCK LEVER in the direction of
the arrow
the arrow
B
, and push in the MAIN GEAR.
Front view
B
B
A
— 5 —
SECTION 1
GENERAL
Identifying the Parts
Front Panel
1
1
/
u
POWER switch
2
CONTINUE button
3
SHUFFLE button
4
PROGRAM button
5
REPEAT button
6
DISC CHECK button
7
DISC 1-5 button
8
Display window
9
”
(play) button
!º
P
(pause) button
!¡
p
(stop) button
!™
EX-CHANGE button
!£
DISC SKIP button
!¢
6
OPEN/CLOSE button
!∞
AMS knob
!§
FADER button
!¶
MUSIC SCAN button
!•
CLEAR button
!ª
CHECK button
@º
)
(forward) button
@¡
0
(backward) button
@™
Disc tray
@£
PEAK SEARCH button
@¢
EDIT/TIME FADE button
@∞
TIME button
1
2 3 4 5 6
7
8
9 0 !¡
!™
!£
!¢
!∞
!§
!•
@º
@™
@£
@¢
@∞
!¶
!ª
@¡