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Model
VC-M522HM (serv.man5)
Pages
19
Size
424.52 KB
Type
PDF
Document
Service Manual
Brand
Device
VCR / Part 4 - Mechanical adjustments and assemblies (9-27)
File
vc-m522hm-sm5.pdf
Date

Sharp VC-M522HM (serv.man5) Service Manual ▷ View online

17
VC-M522HM
VC-MH722HM
VC-MH732HM
Remove the cassette housing control assembly.
After short-circuiting TP801 provided at the center
(facing to the main PWB), plug in the power cord.
Setting
1. Set a torque gauge to zero on the scale. Place it on the
supply reel disk.
2. Switch from the FF mode to the STOP mode.
3. Disconnect the power cord.
Checking
Turn the torque gauge at a rate of about one turn/2 sec
in the CW direction/CCW direction with respect to the
supply reel disk so that the reel disk and torque gauge
pointer rotate at equal speed, and make sure that the
value is within the setting (CW direction: 4.9 to 13.7mN·m
(50 to 140gf·cm); CCW direction: 2.9 to 9.8mN·m (30 to
100gf·cm).
Adjustment
1. If the indication of torque cassette meter is lower than
the setting, shift the tension spring engagement to the
part A.
2. If the indication of torque cassette meter is higher than
the setting, shift the tension spring engagement to the
part B.
• Checking the brake torque at the take-up side
Figure 4-22.
CCW: 4.9~13.7mN
m (50~140gf
cm)
CW:
3.9~10.8mN
m (40~110gf
cm)
Figure 4-20.
CHECKING THE BRAKE TORQUE
• Checking the brake torque at the supply side
CCW: 2.9~9.8mN
m (30~100gf
cm)
CW:
4.9~13.7mN
m (50~140gf
cm)
Figure 4-21.
Tension arm
Tension spring
CW
CCW
CW
Supply reel disk
Torque gauge
Torque gauge
CCW
Take-up reel
disk
A
B
• Remove the cassette housing control assembly.
• After short-circuiting TP801 provided at the center
(facing to the main PWB), plug in the power cord.
• Setting
1. Switch from the FF mode to the STOP mode.
2. Disconnect the power cord.
3. Set a torque gauge to zero on the scale. Place it on the
take-up reel disk.
• Checking
1. Turn the torque gauge at a rate of about one turn/2 sec
in the CCW direction/CW direction so that the reel disk
and torque gauge pointer rotates at equal speed and
make sure that the value is within the setting (CCW
direction: 4.9 to 13.7mN·m (50 to 140gf·cm), CW direc-
tion: 3.9 to 10.8 mN·m (40 to 110gf·cm).
2. Adjustment of the brake torque at the supply side and the
take-up side
• Unless the supply side brake torque or take-up side
brake torque is within the setting, clean the felt surface
of reel disk (supply, take-up) brake lever, check again
the brake torque.
• If value cannot be set within the setting yet, replace the
main brake ass'y or main brake spring.
18
VC-M522HM
VC-MH722HM
VC-MH732HM
Figure 4-24.
• Replacement
1. Solder the removed PWB to the new head assembly.
2. Adjust the height from the A/C head plate (lower surface)
to the A/C head base to 10.8mm with slide calipers. (3
places of azimuth screw section, tilt screw section and
hight screw section)
(See the figure below.)
3. Align the left end of gear of A/C head plate with the
punched mark of chassis, tentatively tighten the screws
1
 and 
2
 so as to ensure smooth motion of A/C head
plate. Tentative tightening torque must be 0.15 to 0.20
N·m (1.5 to 2.0kgf·cm).
REPLACEMENT OF A/C (Audio/Control) HEAD
1. Remove the cassette housing control assembly.
2. In unloading state unplug the power cord.
• Removal
1. Remove the screws 
123
, Azimuth screw, Tilt screw.
2. Unsolder the PWB fitted to the A/C head.
Notes:
1. When replacing, never touch the head. If you touched,
clean with the cleaning liquid.
2. When removing the screw 
3
, take care so that the
spring may out.
New A/C head ass'y
A/C head PWB
2
Spring
1
Solder
Never touch the head
10.8mm
10.8mm
Azimuth screw
Height screw
Tilt  screw
A/C head base
Figure 4-25.
Note:
1. If the screws 
1
 and 
2
 are tighten tentatively too loose,
the azimuth and height of A/C head may change when
they are finally tightened. Therefore care must be taken.
2. After completion of A/C head be sure to adjust tape
running. (Execute the running adjustment by the method
described in Page 20, 21.)
Punched line mark on chassis
Left end of A/C head plate gear
1
2
3
Height screw
Figure 4-23.
3
19
VC-M522HM
VC-MH722HM
VC-MH732HM
500g
Figure 4-26.
Figure 4-27.
Height screw
Azimuth screw
Tilt screw
Cassette tape
Mechanism chassis
Tape
0.3mm
A/C head
• Adjustment
Adjust the height screw
 
visually so that the control head is
visible 0.3mm below the bottom of the tape.
1. Set the cassette tape in the unit.
2. Press the PLAY button to put the unit in the playback
mode.
3. Roughly adjust the height of the A/C head by turning the
height screw until the tape is in the position shown
below.
A/C HEAD HEIGHT ROUGH ADJUSTMENT
• Setting
HEIGHT ADJUSTMENT OF REVERSE GUIDE
1. Adjust the height from the mechanism chassis to the
reverse guide lower flange to 13.38 mm, using the
reverse guide height adjustment jig, in tape loading
state. (Refer to Figure 4-28 (a) (b).)
Figure 4-29.
3. Set the tape, and check for tape crease near the reverse
guide in the playback mode.
If crease is found, turn the reverse guide adjustment nut
to remove crease. (As for crease check refer to Figure 4-
30.)
(a)
(b)
Figure 4-28.
2. Rotate counterclockwise the reverse guide height ad-
justment nut 1/10 turn. (For height adjustment use the
reverse guide height adjustment box driver (JiGDRiVER
11055)).
13.38mm
Box driver
Height adjusting nut
500g
Capstan
motor shaft
Mechanism
chassis
Reverse guide
An example of
crease near the
reverse guide
Weight  to
prevent float (500g)
Fixing guide
* Check for crease from the A direction.
Figure 4-30.
CCW
A
Reverse guide height
adjusting jig
Reverse guide height
adjusting jig
Reverse guide
Mechanism
chassis
Weight  to prevent
float (500g)
20
VC-M522HM
VC-MH722HM
VC-MH732HM
ADJUSTMENT OF TAPE DRIVE TRAIN
1. Tape run rough adjustment
1
Remove the cassette housing control assembly.
2
After shortcircuiting TP801 provided at the center
(facing to the main PWB), plug in the power cord.
3
Check and adjust the position of the tension pole.
(See page 15.)
4
Check and adjust the video search rewind back
tension. (See page 15.)
5
Connect the oscilloscope to the test point for PB
CHROMA envelope output (TP201). Set the syn-
chronism of the oscilloscope to EXT. The PB
CHROMA signal is to be triggered by the head
switching pulse (TP202).
6
Set the alignment tape (VROCPSV) to play. (Put a
500g weight on the cassette tape to prevent lift of
cassette tape.)
Notes:
1. Previously set the tracking control in the center position,
and adjust the envelop waveform to maximum with X
value adjustment nut. Thereby the tape run rough ad-
justment is facilitated.
2. Especially the outlet side envelope waveform must have
higher flatness.
500g
Figure 4-31.
7
Press the tracking button (+), (–) and change the
envelope waveform from max to min and from min to
max. At this time make sure that the envelope
waveform changes nearly parallel.
8
Unless the envelope waveform changes nearly par-
allel, adjust the height of supply side and take-up
side guide roller so that the envelope waveform
changes nearly parallel. (For envelop adjustment
procedure refer to Figure 4-35.)
9
Turn the tilt screw to remove the tape crease at the
fixing guide flange.
Playback the tape and check for tape crease at the
fixing guide flange.
(1) If there is no tape crease
Turn the tilt screw clockwise so that tape crease
appears once at the flange, and then return the tilt
screw so that the crease disappears.
(2) If there is tape crease
Turn counterclockwise the tilt screw so that the
tape crease disappears.
(Reference) If the tilt screw is turned clockwise
crease appears at the lower flange.
Guide roller
Weight of 500g
Cassette Tape
2. Adjustment of A/C head height and azimuth
1
Perform the initial setting of A/C head position by the
method stated in "Page 18 Replacement 3".
2
Connect the oscilloscope to the audio output termi-
nal.
3
Using the alignment tape in which 1 kHz linear audio
signal has been recorded, adjust the height screw so
as to get max audio output.
4
Using the alignment tape in which 6 kHz linear audio
signal has been recorded, adjust the azimuth screw
so as to get max audio output.
5
Repeat the above adjustment steps 
3
 and 
4
  a
couple of times. Finally take the step 
again.
Figure 4-32.
For X value adjustment
Adjust the X value, turning the gear-
type screwdriver.
Figure 4-33.
3. Tape run adjustment
1
Connect the oscilloscope to PB CHROMA envelope
output test point, set oscilloscope sync to EXT,
trigger-input the PB CHROMA signal (head switch-
ing pulse).
2
Rough adjustment of X value
Tentatively fix A/C head arm screws 
1
 and 
2
 by the
method described in Page 18 "Replacement 3".
Playback the alignment tape (VROCPSV) and
shortcircuit TP802. As a result the auto-tracking is
automatically cancelled, so that the X value adjust-
ment mode is set.
Move the A/C head with the X value adjustment gear
driver (JiGDRiVER-6) by the method shown in Fig-
ure 4-33, and adjust the A/C head so as to get the
maximum envelope waveform. (Note: When the A/
C head is adjusted, adjust so that the maximum
envelop waveform is obtained nearest the position
of initial setting made in Page 18.)
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