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1. Remove the screw (1).
2. Remove the Remocon PCB in the direction of arrow (A).
3. Push 9 supports (2).
4. Remove the Panel Side Ass'y in the direction of arrow (B).
5. Remove the 2 screws (3).
6. Remove the Operation PCB in the direction of arrow (C).

(A)

(3)

(B)

(C)

Back Cabinet Ass'y

(1)

(3)

Remocon PCB

Operation PCB

(2)

Fig. 1-8

Panel Side Ass'y

(2)

1. Disassemble only the DVD DECK PARTS parts listed

here. Minute adjustments are needed if the
disassembly is done. If the repair is needed except
listed parts, replace the DVD MECHA ASS'Y.

1. Remove the screw (1).
2. Remove the screw (2).

3. Unlock the 5 supports (3).

4. Remove the Insulator (R) from the Loader Ass'y.

5. Remove the Traverse Ass'y and Plate Trvs Ud.

1. Remove the Holder Traverse.
2. Remove the Insulator (F).
3. Remove the Insulator (R).
4. Remove the screw (1).
5. Remove the Feed Rack Ass'y.
6. Remove the screw (2).
7. Remove the PCB630.

Traverse Ass'y

Insulator (R)

(1)

(2)

Plate TRVS UD

Fig. 2-1-C

Check Lock

7. Remove the PCB630.
8. Unlock the support (3).
9. Remove the Gear Middle.
10. Remove the screw (4).
11. Remove the Gear Feed.
12. Remove the 2 screws (5).
13. Remove the Feed Motor.
14. Remove the Gear Motor.

• Screw Torque: 1.0 ± 0.3kgf•cm (screw(1))

• Screw Torque: 3.0 ± 0.3kgf•cm (screw(2))

1. In case of the Traverse Ass'y installation, hook the wire

on the Loader Ass'y as shown Fig. 2-1-B to Fig. 2-1-C.

• Screw Torque: 1.3 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (2))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (4), (5))

                       Loader Ass'y (Top side)

Loader Sub Ass'y

(3)

(3)

(3)

Fig. 2-1-A

Fig. 2-1-B

Check Lock

Check Lock

Check Lock

(3)

Traverse Ass'y

Feed Motor

Gear Middle

(5)

(5)

(4)

Gear Feed

(3)

(1)

PCB 630

(2)

Feed Rack Ass'y

Gear Motor

Fig. 2-2-A

Insulator (F)

Insulator (F)

Holder Traverse

Insulator (R)

1. In case of the Gear Motor installation, check if the value

of the Fig. 2-2-B is correct.

2. When installing the wire of the PCB630 install it correctly

as Fig. 2-2-C.
Manual soldering conditions

• Soldering temperature: 350 ± 5

o

C

• Soldering time: Within 4 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu

3. When installing the Feed Rack Ass'y, push both ends to

align the teeth as shown Fig. 2-2-D. Then install it.

4. In case of the Insulator (F) installation, install correctly as

Fig. 2-2-E.

5. In case of the Insulator (R) installation, install correctly as

Fig. 2-2-F.

6. After the assembly of the Traverse Ass'y, hook the wire

on the Traverse Ass'y as shown Fig. 2-2-G.

• Loosen the wire in the direction of the arrow.

                                                               8.0 ± 0.2mm

                                Insulator (R)

                                          Traverse Ass'y

Gear Motor

Feed Motor

Safety surface for pressing of the insert.

Fig. 2-2-F

Traverse Ass'y (Top Side)

Check Hook

Fig. 2-2-G

Check Hook

Check Hook

Check Hook

1. Remove the 3 screws (1).
2. Remove the Chassis Main Ass'y.
3. Remove the Roller Ass'y.

                                                          ~FEED MOTOR~

4. Remove the Gear Roller.

                                                                                      WHITE(4)

5. Remove the Lumirror Washer.

                                                                                     BROWN(3)

6. Remove the Roller Cone.
7. Remove the Shaft Roller .

                                         • Install wire from (1) to (4) in order.

8. Remove the screw (2).
9. Remove the Loading Motor PCB Ass'y.
10. Remove the screw (3).
11. Remove the Loading Motor.
12. Remove the Gear Worm.

   ~FEED MOTOR~

13. Remove the Rack Lever.

                              YELLOW(2)

                              GREEN(1)

Feed Rack Ass'y

                                Insulator (F)

Safety surface for pressing of the insert.

Fig. 2-2-B

PCB630

Fig. 2-2-C

Push

Push

Fig. 2-2-D

Fig. 2-2-E

Holder Traverse

• Install wire from (1) to (2) in order.

          RED(2)

          BLACK(1)          

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

Loading Motor PCB Ass'y

Lumirror Washer

Roller Cone

Rack Lever

Shaft Roller

Roller Cone

Lumirror Washer

Gear Roller 

Chassis Main Ass'y

Frame Main Ass'y

(1)

(1)

(1)

(3)

Loading Motor

Gear Worm

(2)

Loading Motor PCB Ass'y

Fig. 2-3-C

Roller Sub Ass'y

Fig. 2-3-D

Roller Sub Ass'y

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 0.8 ± 0.3kgf•cm (Screw (2))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (3))

1. In case of the Gear Worm installation, check if the value

of the Fig. 2-3-B is correct.

2. When installing the wire of the Loading Motor PCB Ass'y, 

install it correctly as Fig. 2-2-C.
Manual soldering conditions

• Soldering temperature: 350 ± 5

o

C

• Soldering time: Within 4 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu

3. In case of the Roller Cone installation, install correctly as

Fig. 2-3-D.

4. In case of the Lumirror Washer installation, 

install correctly as Fig. 2-3-E.

                                                   1.8 + 0, - 0.1mm

5. In case of the Gear Roller installation, check if the value

of the Fig. 2-3-F is correct.

6. After the assembly of the Loader Sub Ass'y, hook the wire

on the Loader Sub Ass'y as shown Fig. 2-3-G.

 

                                               

                        Loader Sub Ass'y

                                                                             14.3 + 0, - 0.1mm

Fig. 2-3-A

Gear Worm

Loading Motor

Safety surface for pressing of the insert.

Fig. 2-3-B

Fig. 2-3-F

Roller Sub Ass'y

Fig. 2-3-E

Fig. 2-3-G

Check Hook

Check Hook

Safety surface for 

pressing of the insert.