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Model
66FW-54H
Pages
80
Size
6.05 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / CTR / DA100 Repair Notes
File
66fw-54h.pdf
Date

Sharp 66FW-54H Service Manual ▷ View online

DA100 (50Hz) Chassis – Article for Television Magazine 
Neon
illuminated
NICAM or OPC
LED's illuminated
Plug or internal fuse has failed
 Check Bridge Rectifier,Q701, Q702,
Q703 and D712
No
Short Circuit
Check HT
(D720 Cathode)
Ok
Yes
Power Supply is working correctly
Check data communication
(see LED's Fault code table)
No
Short circuit on a supply other
than the main HT
Line Drive Missing
goto chart 2
140v
Between 20 - 40 Volts
Zero
Press CH+ button
on main PWB
Remove R623
No
Yes
CTV not faulty
Standby mode
Protection circuit operating
Ensure that the loudspeakers are connected
Check IC1001 pin 100
(5v = Normal\zero= standby)
Power Supply in standby mode
Check IC702
Power Supply
Starts
No Change
Power Supply Starts
For A Few Seconds Only
Chart 1 -  No 140v rail
Before switching on ensure that the aerial is not connected
Check IC702
pin15 = 0v
Check
 D735 and
C720
HT has increased
replace IC705
Note:
Always fit the latest four pin device.
(Technical bulletin CTV2002 05 02)
Power Supply not working
Replace R713 and R714.
Check D712, Q702 and Q703
Yes
Note:
An avalanche diode (D735) has been added across C720
Later production D735 has its own location
Figure 62: Fault Finding Flow Chart 1 
Page 65 of 80 
Sharp Electronics (UK) Limited - March 2003 
Revision 2
 
DA100 (50Hz) Chassis – Article for Television Magazine 
Page 66 of 80 
NICAM or OPC
LED's illuminated
No
Reduced Vertical Scan
Increase
Screen control
Yes
Power supply is working correctly
Check data communication
(see LED's Fault code table)
re-program NVM if necessary
No Video
Check Video input selection
 and IF stage
Correct
Waveform
Yes
Line Drive Fault
Check Q607 (crow bar)
and IC801
EHT Protection circuit operating
Check D617 and amplitude of the line fly-back pulse
Less Than1.8v
More Than 1.8v
Chart 2 -  140v rail Present
Before switching on ensure that the aerial is disconnected
Vertical Output Fault
   1) Ensure IC501 pin 12 = 5v
   2) Check IC501 +/- supply
   3) Re-program NVM
Vertical Flyback fault
1) If R501 is over heating, reprogram NVM.
2) Check R530,Q502,Q503,Q507 and D507
Yes
Check
 Line drive
IC801 pin 50
Check
OSD
Check
 IC801 pin 12
Check
IC801 pin 11
(see waveform)
Incorrect
Waveform
No Vertical Scan
No
No
Check
IC1801 pin 2
12v
No LT supply to RGB output
Q912 and associated
components
Low
RGB output Fault
Check IC1801
Note:
If screen control is not
correctly adjusted then
stepping brightness will occur
Ok
Figure 63: Fault Finding Flow Chart 2
Sharp Electronics (UK) Limited - March 2003 
Revision 2
 
 
DA100 (50Hz) Chassis – Article for Television Magazine 
Error Codes 
Each chassis has a method of flashing the LED’s on the front of the set to indicate whether various 
devices connected to the I2C bus are operational.  These codes are shown in the table below. 
Main Reset or EPROM
off
On
NVM
2 Flashes/Pause
Off
MSP
3 Flashes/Pause
Off
Video
4 Flashes/Pause
Off
I2C 1 Locked
I2C 2 Locked (NVM)
On
On
MegaText/M3 bus
On
1 Flash/Pause(1:3)
Green - On
Orange - On
Green - On
Orange - Off
Green - Off
Orange - Off
NVM Blanking Devices
EPROM
FW-SERV-JIG01
OTP (5v device)
HW-SERV-JIG01
MTP (3v3 device)
Used with PWB's that have double sided c
PC interface
LED Fault Code Table
                           
LED
keeps repeating boot sequence
Orange
OPC
Green
NICAM
See technical bulletin CTV2002 04 01
Boot
Sequence
Notes
Not used in HW models
Boot sequence can repeat six times before 
the fault code is displayed.
Time taken for re-boot will vary depending 
on what section is faulty.
NVM normally are not faulty they only need 
re-programming. Default NVM data is 
contained in the EPROM.
When replacing EPROM always blank the 
NVM first.
Figure 64: LED Fault Code Table
 
Note that the HW sets do not have an OPC LED, so the following ‘jig’ will have to be made.   
Figure 65: HW OPC LED Error Code Jig 
 
Page 67 of 80 
Sharp Electronics (UK) Limited - March 2003 
Revision 2
 
DA100 (50Hz) Chassis – Article for Television Magazine 
Page 68 of 80 
Sharp Electronics (UK) Limited - March 2003 
Revision 2
 
Part Changes 
There have been a number of parts changes to this chassis during its four-year life span.  This can be 
frustrating when referring to the service manual parts listing and the parts do not tie up.  Normally 
the changes revolve around CRT types, fitting of the Power Factor Module and introduction of the 
double copper chassis.   
For the double copper chassis an alternative service manual is available and other changes can be 
noted from the Sharp Technical Web (account holders only).  Non account holders can obtain this 
information from Alan Dyson’s Techline Services (0906 861 5915).  Service literature can be bought 
from Willow Vale Electronics or CPC. 
Remote Control Battery Covers 
A number of remote control covers are available for these television models.  The type of cover is 
different for the type of remote control, refer to the table below for the correct cover part number. 
 
Remote Control Part Number 
Battery Cover Part Number 
RRMCG1060BMSA 
RRMCG1070BMSA 
RRMCG1071BMSA 
RRMCGA006WJSA 
GCOVHA009WJSA 
RRMCG1073BMSA GCOVHA010WJSA 
RRMCG1059BMSA GCOVHA013WJSA 
 
CRT Types 
Note that there are a number of different types of CRT fitted to certain models (see lists at the 
start of this article).  It is very important that the chassis and CRT types.  Because of this, Sharp 
have a special ordering procedure when account holders need a CRT.   
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