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66FW-54H
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80
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6.05 MB
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Service Manual
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Device
TV / CTR / DA100 Repair Notes
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66fw-54h.pdf
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Sharp 66FW-54H Service Manual ▷ View online

DA100 (50Hz) and DA50W Chassis – Repair Notes 
 
Page 21 of 80 
Power Factor Correction Circuit 
To ensure good linearity of the mains supply voltage waveform, it is necessary to ensure that current is taken at 
the start of the voltage cycle, i.e. zero voltage switching.  This function is achieved with the use of a Power 
Factor Correction Circuit.  It is located between the main bridge rectifier and main reservoir capacitor and is 
physically located on a sub-board on the left-hand side of the main chassis (when viewed from the rear of the 
set.  The board will also have the focus modulator circuit on it (76cm and some 66cm models only).  
The circuit is basically a DC to DC converter that increases the power supply input voltage to about 400VDC.  
Note that the main reservoir capacitor, C705, is decreased in value and increased in voltage rating because of 
this.  It is a 68µF rated at 450V in power factor module sets, and a 220µF, 385V capacitor in non-power factor 
module sets. 
 Figure 13: Power Factor Circuit (56FW53H) 
 
Sharp Electronics (UK) Limited - May 2003 
 
Revision 3
DA100 (50Hz) and DA50W Chassis – Repair Notes 
 
Page 22 of 80 
Figure 14: Power Factor Correction PWB – 66 and 76cm Models (PWB on left) 
 
Note that on the 56FW53H the Power Factor PWB is mounted at the front of the set, underneath the CRT. 
 
 
Figure 15: 56FW53H Power Factor Correction PWB 
 
 
 
 
 
 
 
Figure 16: Location of 56FW53H Power 
Factor PWB 
 
 
Sharp Electronics (UK) Limited - May 2003 
 
Revision 3
DA100 (50Hz) and DA50W Chassis – Repair Notes 
 
Page 23 of 80 
Faults in the Power Supply 
High HT 
In some cases the HT can rise to over 200V, this can cause damage to other parts of the circuitry.  This is 
normally caused by failure of IC705 - the power supply voltage regulation feedback opto coupler.  The device is 
easily damaged by excessive heat while soldering, so remember to keep your soldering iron turned down to 250
o
or below, and not to solder for more than 10 seconds on  each  leg.    If  these  conditions are not met the 
transparent barrier between the LED and opto transistor will be damaged.  Note that sometimes the set will 
work for several weeks or months before failing if the opto has been damaged during fitting.   
To alleviate damage to other parts of the circuitry when the HT rises, an avalanche diode was fitted across the 
main HT smoothing capacitor (C720) from late 1999 production.  This device has a rated maximum voltage of 
170V, and will go short circuit if this voltage is reached.  If the avalanche diode was not fitted, it is worthwhile 
to check the following components for damage before turning the set on.  Note that this diode must be fitted to 
all chassis (part number RH-EX0875BMZZ). 
 
Reference Function 
Part 
Number 
Comment 
Q601 
Horizontal output transistor 
RH-TX0192BMZZ 
Leaky or short circuit 
IC301/2 
Audio output IC’s 
VHITDA7480/-1 
Short circuit.  Also check supply feed chokes 
IC1801 
CDA IC on CRT base PWB 
See previous list 
Short circuit.  Check pin 5 to ground (<500Ω) 
C720 
HT reservoir capacitor 
RC-EZ0258CEZZ 
Physically damaged 
IC1301 
Centre channel amplifier 
VHITDA7480/-1 
Short circuit.  Located on centre speaker PWB 
Q5407 
Scan velocity modulator transistor 
VS2SA1837//-1 
CRT PWB – short or open circuit 
Q5408 
Scan velocity modulator transistor 
VS2SC4793//-1 
CRT PWB – short or open circuit 
L315/6 
IC302 feed chokes 
VP-CF3R3K0000 
Open circuit 
L350/1 
IC301 feed chokes 
VP-CF3R3K0000 
Open circuit 
 
Figure 17: Location of D735 (note the 
use of hot melt glue to prevent the diode 
from shorting out to the tracking) 
 
 
Sharp Electronics (UK) Limited - May 2003 
 
Revision 3
 
 
 
 
Figure 18: Location of Audio Stage 
components (Main PWB) 
 
 
DA100 (50Hz) and DA50W Chassis – Repair Notes 
 
Page 24 of 80 
 
 
 
Figure 19: Location of Centre Speaker 
PWB 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 20: Location of 
Components on the CRT PWB 
 
 
 
 
 
 
 
 
 
When the avalanche diode is fitted, only four components generally need to be replaced (D735, Q601, IC705 and 
C720), this is because it prevents further damage to the circuitry should the power supply be kept running.  
Sharp produce a kit that contains these four items - use the part number FWSERVKIT01// 
 
If the set is operated for prolonged periods without the avalanche diode fitted, then damage will occur to other 
parts of the circuit.  The CRT PWB suffers normally all the electrolytic capacitors have to be replaced if this is 
the case.  The moral is, DO NOT run the set when high HT is present. 
Sharp Electronics (UK) Limited - May 2003 
 
Revision 3
Page of 80
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