Sharp MX-GB50A (serv.man3) Service Manual ▷ View online
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SmartPunch
Technical Service Manual
Document # 77xxxxx, Rev. 04-25-07
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TABLE OF CONTENTS
1. INTRODUCTION ............................................................................. 4
1.1 INTRODUCTION ...........................................................................................4
2. INSTALLATION .............................................................................. 5
2.1 PRE-INSTALLATION.....................................................................................5
3. MAINTENANCE .............................................................................. 7
3.1 DIE SET PRODUCT NUMBER LISTING.......................................................7
3.2 INSPECTION, CLEANING, LUBRICATION...................................................8
3.3 GBC SERIAL NUMBER, DATE CODE ..........................................................9
3.4 DIE SET MAINTENANCE ............................................................................10
3.5 PREVENTIVE MAINTENANCE SCHEDULE...............................................10
3.6 SMARTPUNCH FAQ’S ................................................................................11
3.7 SETTING THE RIGHT EXPECTATIONS ....................................................12
3.2 INSPECTION, CLEANING, LUBRICATION...................................................8
3.3 GBC SERIAL NUMBER, DATE CODE ..........................................................9
3.4 DIE SET MAINTENANCE ............................................................................10
3.5 PREVENTIVE MAINTENANCE SCHEDULE...............................................10
3.6 SMARTPUNCH FAQ’S ................................................................................11
3.7 SETTING THE RIGHT EXPECTATIONS ....................................................12
4. ADJUSTMENTS AND SPECIAL PROCEDURES ......................... 14
4.1TOOL RECOMMENDATIONS ......................................................................14
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES...............................................................................................................14
4.3 REMOVAL OF PUNCH MODULE ...............................................................18
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION..................................................................................................18
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE ......................19
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE ..................................24
4.7 BACK GAGE ASSEMBLY ...........................................................................31
4.8 BACK GAGE ASSEMBLY ...........................................................................31
4.9 TO CLEAR A PAPER JAM ..........................................................................33
4.2 DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED
HOLES...............................................................................................................14
4.3 REMOVAL OF PUNCH MODULE ...............................................................18
4.4 GREEN BELT REPLACEMENT, ALIGNER PANEL REMOVAL,
EXPLANATION..................................................................................................18
4.5 GREEN BELT REPLACEMENT, PAPER ENTRANCE SIDE ......................19
4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE ..................................24
4.7 BACK GAGE ASSEMBLY ...........................................................................31
4.8 BACK GAGE ASSEMBLY ...........................................................................31
4.9 TO CLEAR A PAPER JAM ..........................................................................33
5. TECHNICAL TROUBLESHOOTING ............................................. 34
5.1THEORY OF OPERATION ..........................................................................34
5.2 TROUBLESHOOTING GUIDE CHART .......................................................37
5.3 ELECTRICAL SCHEMATIC.........................................................................39
5.2 TROUBLESHOOTING GUIDE CHART .......................................................37
5.3 ELECTRICAL SCHEMATIC.........................................................................39
6. OPERATION ................................................................................. 39
6.1 OPERATING CONTROLS, PAPER PATHS................................................39
6.2 OPERATING & FINISHING MODES, PUNCHING PATTERNS ..................40
6.3 CHANGING THE PUNCH DIE SETS ..........................................................40
6.4 PUNCHING OPERATIONS .........................................................................41
6.5 PUNCH CHIP DRAWER..............................................................................41
6.6 SERVICE .....................................................................................................42
6.7 PROBLEM SOLVING, OPERATOR LEVEL SMARTPUNCH ......................42
6.8 PAPER JAM ................................................................................................43
6.2 OPERATING & FINISHING MODES, PUNCHING PATTERNS ..................40
6.3 CHANGING THE PUNCH DIE SETS ..........................................................40
6.4 PUNCHING OPERATIONS .........................................................................41
6.5 PUNCH CHIP DRAWER..............................................................................41
6.6 SERVICE .....................................................................................................42
6.7 PROBLEM SOLVING, OPERATOR LEVEL SMARTPUNCH ......................42
6.8 PAPER JAM ................................................................................................43
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7. SPECIFICATIONS......................................................................... 44
7.1 SPECIFICATIONS, 115V & 230V SMARTPUNCH......................................44
8. GLOSSARY OF TERMS ............................................................... 45
8.1 GLOSSARY OF TERMS..............................................................................45
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1. INTRODUCTION
1.1 INTRODUCTION
Thank you for purchasing the SmartPunch. It is a versatile production system that
will enable you to punch documents for a variety of binding styles with a simple die
change. It has also been designed for easy operation.
The SmartPunch is an innovative solution for punching paper and offers the
following design features:
will enable you to punch documents for a variety of binding styles with a simple die
change. It has also been designed for easy operation.
The SmartPunch is an innovative solution for punching paper and offers the
following design features:
• Quick-change die sets that are self-latching without tools or levers.
• All SmartPunch die sets include an Identifying Label providing user with the hole
• All SmartPunch die sets include an Identifying Label providing user with the hole
pattern and name.
• Convenient storage area for three extra Die Sets located above the sheet bypass.
• Convenient LED’s indicate:
• Convenient LED’s indicate:
• PAPER JAM: Indicates there is a paper jam.
• CHIP TRAY FULL/OUT: Indicates the chip tray should be emptied, is missing or
• CHIP TRAY FULL/OUT: Indicates the chip tray should be emptied, is missing or
improperly installed.
• PUNCH ENABLED: Indicates the system is in the punch mode.
• CHECK DIE SET: Indicates a Die Set is not installed properly.
• CLOSE DOOR: Indicates the access door is not properly closed.
• POWER: Indicates the machine is plugged in, the POWER is on.
These instructions have been prepared to acquaint you with the SmartPunch punch
and its operation. Please read them carefully. Keep this complete operating
instruction for future reference.
• CHECK DIE SET: Indicates a Die Set is not installed properly.
• CLOSE DOOR: Indicates the access door is not properly closed.
• POWER: Indicates the machine is plugged in, the POWER is on.
These instructions have been prepared to acquaint you with the SmartPunch punch
and its operation. Please read them carefully. Keep this complete operating
instruction for future reference.
