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MX-6240N MX-7040N (serv.man26)
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69
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603.72 KB
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Service Manual
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Device
Copying Equipment / Section 7 Troubleshooting - Updated November 2012
File
mx-6240n-mx-7040n-sm26.pdf
Date

Sharp MX-6240N / MX-7040N (serv.man26) Service Manual ▷ View online

MX-7040N  TROUBLESHOOTING  7 – 57
(1) Descriptions on E7-91 - 94 errors
Two-digit numbers with double parentheses are added to E7-91 - 94 error codes recorded in SIM22-6 indicate the detailed contents of the
errors.
The number in each digit has its own meaning.
(Example) E7-91(**)
The upper digit of the added code indicates the job kind at the occurrence of the error.
The lower digit of the added code indicates the kind and the content of the abnormality or the result of the automatic memory check executed
when the abnormality is detected.
: Added code indicating that the memory and its peripheral must be focused for check in case of an error.
: Added code indicating that doubtful sections are in a wider range such as the memory, PWB's, HDD, etc.
—: Added code without generating
Error 
code
The upper digit of 
the added code
Image 
type
Job kind at the occurrence 
of the error
E7-91
0*
Other
• FAX (Internet FAX) 
reception print (Other than 
long size images)
1*
JPEG
2*
JBIG
3*
Mxx1ch
4*
Mxx4ch
5*
Other
• FAX (Internet FAX) 
reception print 
(Long size images)
6*
JPEG
7*
JBIG
8*
Mxx1ch
9*
Mxx4ch
A* - F*
Not Used
E7-92
0*
Other
• OC copy (in Non ERDH)
1*
JPEG
2*
JBIG
3*
Mxx1ch
4*
Mxx4ch
5* - F*
Not Used
E7-93
0*
Other
• Copy print (in ERDH)
• Copy composing system 
function (Custom Stamp, 
Water mark)
1*
JPEG
2*
JBIG
3*
Mxx1ch
4*
Mxx4ch
5*
Other
• Image send
• Document filing
• Preview display
6*
JPEG
7*
JBIG
8*
Mxx1ch
9*
Mxx4ch
A*
Other
• GDI/PCL printer print
• Copy composing system 
function (Custom Stamp, 
Water mark)
B*
JPEG
C*
JBIG
D*
Mxx1ch
E*
Mxx4ch
F*
Not Used
E7-94
0*
Other
• Backup restore 
(Filing data import)
1*
JPEG
2*
JBIG
3*
Mxx1ch
4*
Mxx4ch
5* - F*
Not Used
Lower digit of the added code  Kind/Content of the error
*1
*9
*A
*B
*C
*D
*E
*F
Memory 
verify 
NG
Huffman 
code 
error
Restart 
marker 
error
Improper 
marker 
error
Head decoding 
error detection 
(ASIC detection)
Head decoding 
error detection 
(CPU detection)
Other 
abnormal 
termination
The upper digit of the 
added code
Error detection circuit
1*, 6*, B*
JPEG
2*, 7*, C*
JBIG
3*, 8*, D*
Mxx1ch
4*, 9*, E*
Mxx4ch
MX-7040N  TROUBLESHOOTING  7 – 58
(2) Countermeasures in case of E7-91 - 94
In case of E7-9x (11), E7-9x (21), E7-9x (31), E7-9x (41)
NOTE: Since the automatic memory check executed when E7-91 -
94 occurs is a simplified check, it cannot detect an abnor-
mality with absolute certainty.
If the added code is (*1), there may be a memory abnor-
mality. Even if it is not (*1), however, it cannot be said that
there is no abnormality around the memory.
Other added codes
NOTE: When there is an abnormality around the HDD, E7-03 may
occur.
If error E7-91 - 94 as well as E7-03 occurs, there is a high
possibility that the error can be removed by replacing the
HDD and the MFPC PWB.
(3) Countermeasures against the case where nothing 
is displayed when the machine is booted
[Trouble content]
If nothing is displayed when the machine is booted, the error code
cannot be checked and the cause is hard to identify.
One of the causes may be an abnormality in the boot program of
the SD card. To check that, the following method is used.
[Check method]
Check to confirm that the LED (red) (1) under the CPU heat sink on
the MFP PWB shown in the figure below is lighted when the power
is supplied.
If the LED is lighted, it is judged as an abnormality of the SD card.
[Countermeasures]
1)
Replace the SD card with a new one. (Be sure to use a service
part.)
2)
Upgrade the firmware to the latest version.
3)
Use SIIM66-62 to backup the FAX reception data from the
HDD to a USB memory device. (If there is no FAX reception
data, this procedure is not required.) (The FAX reception data
are backed up in the PDF format. Supply the date to the user.)
4)
Use SIM66-10 to clear the FAX and image send memory.
(Ensure consistency between the HDD data and the image
related memory.)
Cause
In case of E7-91 - 94, the DIMM memory (DRAM) is 
automatically read/written to perform a simplified 
check. If an abnormality is detected in that case, the 
added code becomes (*1).
Therefore, there is a strong possibility that an 
abnormality lies around the memory.
Check and remedy
• Check the installing state of the DIMM memory 
and the MFPC PWB to insure that there is no 
abnormality. (Disconnect and connect the DIMM 
memory and the MFPC PWB to check to insure 
that there is no error occurring again.)
• Use SIM60-01 (Memory read/write check) to 
check to insure that no error occurs.
• Replace the DIMM memory.
• Replace the MFPC PWB.
Cause
Mostly because the data inputted to the ASIC for 
decoding are broken for some reasons.
There is an abnormality in the process of read/write 
of the process data in the memory or the hard disk.
A great noise unexpectedly generated may be the 
cause.
For the cases of FAX or Internet FAX reception data, 
when broken data are saved, printing is performed 
every time when the machine is booted, generating 
an error repeatedly. (E7-91)
(To clear the received data, execute SIM66-10.)
Check and remedy
• Check the DIMM memory, the MFPC PWB, and 
the HDD to insure that there is no abnormality.
• When the job at occurrence of an error is FAX 
(E7-91), check the installing state of the FAX 
control PWB and the SC CARD PWB.
• Perform SIM60-01 (Memory read/write check) to 
insure that there is no NG.
• Perform SIM62-02 and SIM62-03 (HDD read/
write check) to insure that there is no NG. (It is not 
required, however, when the job at occurrence of 
an error is FAX.)
• Check the installing state of the DIMM memory 
and the MFPC PWB to insure that there is no 
abnormality. (Disconnect and connect the DIMM 
memory and the MFPC PWB to check to insure 
that there is no error occurring again.)
• Replace the HDD.
• Replace the FAX control PWB.
• Replace the DIMM memory.
• Replace the MFPC PWB.
• Replace the SD card.
MX-7040N  TROUBLESHOOTING  7 – 59
(4) Relation between the MFPC PWB LED status and 
errors
When the machine cannot be booted, the content and the cause of
the error can be presumed by checking the status of LED (2) of the
MFP PWB shown in the figure below. 
<Process content and LED display>
*
: LED ON / 
: LED OFF 
<When an error occurs>
* In case of an error, the LED's flash as shown in the above table.
*
: LED ON / 
: LED OFF
2. JAM and troubleshooting
A. JAM code list
(1) PCU JAM cause (Some parts are overlapped with 
the SCU code table.)
Main unit
LED status 
(Lighting)
Process operation content
Cause for halt during 
operation

CPU initial setting
Reus ASIC trouble

Memory adjustment, Memory 
check, etc.
Memory and its 
peripheral circuit trouble
Interruption-related initialization
Reus ASIC trouble
PCIe initialization
PCIe peripheral circuit 
trouble (Intel Atom/PCIe 
Switch, etc.)
Basic device initialization
Reus ASIC trouble

SD card initialization
Reus ASIC trouble
SD card trouble

OS initialization (1)
Reus ASIC trouble
Timer enabling
Reus ASIC trouble
Serial driver enabling
I2C driver enabling
Reus ASIC trouble

RTC initialization
Reus ASIC trouble
Image process IP initialization
Reus ASIC trouble
OS initialization (2)
Reus ASIC trouble
Main process
Reus ASIC trouble
LED status 
(Flashing)
Error content
Cause
Memory combination error
Memory trouble

Memory with operations 
unguaranteed
Memory trouble

SPD set value error (Memory 
trouble)
Memory trouble
SPD read error
Memory trouble
Internal set value error
Memory trouble
CF
SD
(2)
(1)
JAM code
JAM content
MFT_L
Manual feed tray paper feed JAM 
(100K for the paper feed counter)*
1
TRAY1_L
Tray 1 paper feed JAM 
(100K for the paper feed counter)*
1
TRAY2_L
Tray 2 paper feed JAM 
(100K for the paper feed counter)*
1
TRAY3_L
Tray 3 paper feed JAM 
(100K for the paper feed counter)*
1
TRAY4_L
Tray 4 paper feed JAM 
(100K for the paper feed counter)*
1
LCC_L
Side A4LCC paper feed JAM 
(100K for the paper feed counter)*
1
LCT1_1_L
Multi-stage LCT tray 1 paper feed JAM 
(100K for the paper feed counter)*
1
LCT1_2_L
Multi-stage LCT tray 2 paper feed JAM 
(100K for the paper feed counter)*
1
LCT1_3_L
Multi-stage LCT tray 3 paper feed JAM 
(100K for the paper feed counter)*
1
LCT2_1_L
Expanded multi-stage LCT tray 1 paper feed JAM 
(100K for the paper feed counter)*
1
LCT2_2_L
Expanded multi-stage LCT tray 2 paper feed JAM 
(100K for the paper feed counter)*
1
LCT2_3_L
Expanded multi-stage LCT tray 3 paper feed JAM 
(100K for the paper feed counter)*
1
INSTR1_L
Inserter tray 1 paper feed JAM 
(100K for the paper feed counter)*
1
INSTR2_L
Inserter tray 2 paper feed JAM 
(100K for the paper feed counter)*
1
MFT
Manual feed tray paper feed JAM (MPFD not-reached)
MPFD_S
MPFD remaining JAM
TRAY1
Tandem tray 1
T1PPD1_S1
T1PPD1 remaining JAM
T1PPD2_N1
Tandem tray 1 paper feed JAM 
(T1PPD2 not-reached JAM)
T1PPD2_S1
T1PPD2 remaining JAM
TRAY2
Tandem tray 2 paper feed JAM 
(T2PPD1 not-reached JAM)
T2PPD1_N3
T2PPD1 not-reached JAM (cassette 3 paper feed 
paper)
T2PPD1_N4
T2PPD1 not-reached JAM (cassette 4 paper feed 
paper)
T2PPD1_S2
T2PPD1 remaining JAM (cassette 2 paper feed paper)
T2PPD1_S3
T2PPD1 remaining JAM (cassette 3 paper feed paper)
T2PPD1_S4
T2PPD1 remaining JAM (cassette 4 paper feed paper)
TRAY3
Cassette 3 paper feed JAM (C3PFD not-reached JAM)
C3PFD_N4
C3PFD not-reached JAM (cassette 4 paper feed paper)
C3PFD_S3
C3PFD remaining JAM (cassette 3 paper feed paper)
C3PFD_S4
C3PFD remaining JAM (cassette 4 paper feed paper)
TRAY4
Cassette 4 paper feed JAM (C4PFD not-reached JAM)
C4PFD_S4
C4PFD remaining JAM (cassette 4 paper feed paper)
LPPD1_NL
LPPD not-reached JAM 
(side A4/A3LCC paper feed paper)
LPPD1_NL11
LPPD not-reached JAM 
(large capacity paper feed tray 1 paper feed paper)
LPPD1_NL12
LPPD not-reached JAM 
(large capacity paper feed tray 2 paper feed paper)
LPPD1_NL13
LPPD not-reached JAM 
(large capacity paper feed tray 3 paper feed paper)
LPPD1_NL21
LPPD not-reached JAM 
(large capacity paper feed tray 4 paper feed paper)
LPPD1_NL22
LPPD not-reached JAM 
(large capacity paper feed tray 5 paper feed paper)
LPPD1_NL23
LPPD not-reached JAM 
(large capacity paper feed tray 6 paper feed paper)
LPPD1_NLM
LPPD not-reached JAM 
(large capacity paper feed tray manual paper feed 
paper)
MX-7040N  TROUBLESHOOTING  7 – 60
LPPD1_SL
LPPD remaining JAM 
(side A4/A3LCC paper feed paper)
LPPD1_SL11
LPPD remaining JAM 
(large capacity paper feed tray 1 paper feed paper)
LPPD1_SL12
LPPD remaining JAM 
(large capacity paper feed tray 2 paper feed paper)
LPPD1_SL13
LPPD remaining JAM 
(large capacity paper feed tray 3 paper feed paper)
LPPD1_SL21
LPPD remaining JAM 
(large capacity paper feed tray 4 paper feed paper)
LPPD1_SL22
LPPD remaining JAM 
(large capacity paper feed tray 5 paper feed paper)
LPPD1_SL23
LPPD remaining JAM 
(large capacity paper feed tray 6 paper feed paper)
LPPD1_SLM
LPPD remaining JAM 
(large capacity paper feed tray manual paper feed 
paper)
PPD1_NM
PPD1 not-reached JAM (manual paper feed tray paper)
PPD1_N1
PPD1 not-reached JAM 
(tandem tray 1 paper feed paper)
PPD1_N2
PPD1 not-reached JAM 
(tandem tray 2 paper feed paper)
PPD1_N3
PPD1 not-reached JAM (cassette 3 paper feed paper)
PPD1_N4
PPD1 not-reached JAM (cassette 4 paper feed paper)
PPD1_NL
PPD1 not-reached JAM 
(side A4/A3LCC paper feed paper)
PPD1_NL11
PPD1 not-reached JAM 
(large capacity paper feed tray 1 paper feed paper)
PPD1_NL12
PPD1 not-reached JAM 
(large capacity paper feed tray 2 paper feed paper)
PPD1_NL13
PPD1 not-reached JAM 
(large capacity paper feed tray 3 paper feed paper)
PPD1_NL21
PPD1 not-reached JAM 
(large capacity paper feed tray 4 paper feed paper)
PPD1_NL22
PPD1 not-reached JAM 
(large capacity paper feed tray 5 paper feed paper)
PPD1_NL23
PPD1 not-reached JAM 
(large capacity paper feed tray 6 paper feed paper)
PPD1_NLM
PPD1 not-reached JAM 
(large capacity paper feed tray manual paper feed 
paper)
PPD1_NA
PPD1 not-reached JAM (ADU refeed paper)
PPD1_SM
PPD1 remaining JAM (manual paper feed tray paper)
PPD1_S1
PPD1 remaining JAM (tandem tray 1 paper feed paper)
PPD1_S2
PPD1 remaining JAM (tandem tray 2 paper feed paper)
PPD1_S3
PPD1 remaining JAM (cassette 3 paper feed paper)
PPD1_S4
PPD1 remaining JAM (cassette 4 paper feed paper)
PPD1_SL
PPD1 remaining JAM 
(side A4/A3LCC paper feed paper)
PPD1_SL11
PPD1 remaining JAM 
(large capacity paper feed tray 1 paper feed paper)
PPD1_SL12
PPD1 remaining JAM 
(large capacity paper feed tray 2 paper feed paper)
PPD1_SL13
PPD1 remaining JAM 
(large capacity paper feed tray 3 paper feed paper)
PPD1_SL21
PPD1 remaining JAM 
(large capacity paper feed tray 4 paper feed paper)
PPD1_SL22
PPD1 remaining JAM 
(large capacity paper feed tray 5 paper feed paper)
PPD1_SL23
PPD1 remaining JAM 
(large capacity paper feed tray 6 paper feed paper)
PPD1_SLM
PPD1 remaining JAM 
(large capacity paper feed tray manual paper feed 
paper)
PPD1_SA
PPD1 remaining JAM (ADU refeed paper)
PPD2_NM
PPD2 not-reached JAM (manual paper feed tray paper)
PPD2_N1
PPD2 not-reached JAM 
(tandem tray 1 paper feed paper)
PPD2_N2
PPD2 not-reached JAM 
(tandem tray 2 paper feed paper)
PPD2_N3
PPD2 not-reached JAM (cassette 3 paper feed paper)
PPD2_N4
PPD2 not-reached JAM (cassette 4 paper feed paper)
PPD2_NL
PPD2 not-reached JAM 
(side A4/A3LCC paper feed paper)
JAM code
JAM content
PPD2_NL11
PPD2 not-reached JAM 
(large capacity paper feed tray 1 paper feed paper)
PPD2_NL12
PPD2 not-reached JAM 
(large capacity paper feed tray 2 paper feed paper)
PPD2_NL13
PPD2 not-reached JAM 
(large capacity paper feed tray 3 paper feed paper)
PPD2_NL21
PPD2 not-reached JAM 
(large capacity paper feed tray 4 paper feed paper)
PPD2_NL22
PPD2 not-reached JAM 
(large capacity paper feed tray 5 paper feed paper)
PPD2_NL23
PPD2 not-reached JAM 
(large capacity paper feed tray 6 paper feed paper)
PPD2_NLM
PPD2 not-reached JAM 
(large capacity paper feed tray manual paper feed 
paper)
PPD2_NA
PPD2 not-reached JAM (ADU refeed paper)
PPD2_SM
PPD2 remaining JAM (manual paper feed tray paper)
PPD2_S1
PPD2 remaining JAM (tandem tray 1 paper feed paper)
PPD2_S2
PPD2 remaining JAM (tandem tray 2 paper feed paper)
PPD2_S3
PPD2 remaining JAM (cassette 3 paper feed paper)
PPD2_S4
PPD2 remaining JAM (cassette 4 paper feed paper)
PPD2_SL
PPD2 remaining JAM 
(side A4/A3LCC paper feed paper)
PPD2_SL11
PPD2 remaining JAM 
(large capacity paper feed tray 1 paper feed paper)
PPD2_SL12
PPD2 remaining JAM 
(large capacity paper feed tray 2 paper feed paper)
PPD2_SL13
PPD2 remaining JAM 
(large capacity paper feed tray 3 paper feed paper)
PPD2_SL21
PPD2 remaining JAM 
(large capacity paper feed tray 4 paper feed paper)
PPD2_SL22
PPD2 remaining JAM 
(large capacity paper feed tray 5 paper feed paper)
PPD2_SL23
PPD2 remaining JAM 
(large capacity paper feed tray 6 paper feed paper)
PPD2_SLM
PPD2 remaining JAM 
(large capacity paper feed tray manual paper feed 
paper)
PPD2_SA
PPD2 remaining JAM (ADU refeed paper)
PPD2_NM_D
PPD2 not-reached JAM 
(manual paper feed tray paper)
(Delay of paper just before the jam from PS) *
2
PPD2_N1_D
PPD2 not-reached JAM 
(tandem tray 1 paper feed paper) 
(Delay of paper just before the jam from PS) *
2
PPD2_N2_D
PPD2 not-reached JAM 
(tandem tray 2 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_N3_D
PPD2 not-reached JAM 
(cassette 3 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_N4_D
PPD2 not-reached JAM 
(cassette 4 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL_D
PPD2 not-reached JAM 
(side A4/A3LCC paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL11_D
PPD2 not-reached JAM 
(large capacity paper feed tray 1 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL12_D
PPD2 not-reached JAM 
(large capacity paper feed tray 2 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL13_D
PPD2 not-reached JAM 
(large capacity paper feed tray 3 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL21_D
PPD2 not-reached JAM 
(large capacity paper feed tray 4 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL22_D
PPD2 not-reached JAM 
(large capacity paper feed tray 5 paper feed paper)
(Delay of paper just before the jam from PS) *
2
PPD2_NL23_D
PPD2 not-reached JAM 
(large capacity paper feed tray 6 paper feed paper)
(Delay of paper just before the jam from PS) *
2
JAM code
JAM content
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