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MX-5500N MX-6200N MX-7000N (serv.man45)
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76
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Service Manual
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Device
Copying Equipment / Adjustments
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mx-5500n-mx-6200n-mx-7000n-sm45.pdf
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Sharp MX-5500N / MX-6200N / MX-7000N (serv.man45) Service Manual ▷ View online

MX-7000N  ADJUSTMENTS  6 – 9
2)
Select a mode to be adjusted with the scroll key.
3)
Enter an adjustment value (specified value) and press [OK] key.
By setting the default value (specified value), the specified voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is outputted.
 
ADJ 7
Image density sensor, image 
registration sensor adjustment
There are some assembly variations in the image density sensor
section. Therefore, the absolute detection level differs in each
machine. To correct this, calibration is executed.
This adjustment must be executed in the following cases:
* When the image density sensor is replaced.
* When the image resist sensor is replaced.
* When U2 trouble occurs.
* When the PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
The targets of the adjustment are the color image density sensor,
the black image density sensor, and the image registration sensor.
There are following adjustment methods.
* Color image density sensor adjustment (Calibration with the
adjustment jig) SIM44-13
* Color/black image density sensor and the image registration sen-
sor adjustment SIM44-2
NOTE:
Before executing this adjustment, check to confirm the following
items.
* Check to confirm that the color image density sensor, the black
image density sensor, and the image registration sensor are
clean.
* Check to confirm that the image density sensor calibration plate
is clean.
* Check to confirm that the transfer belt is clean and free from
scratches.
Item
Display
Content
Set 
range
Default 
value
Actual output 
setting range
Actual output 
value of the 
initial value
A
TC1 LOW SPEED CL K
Primary 
transfer bias 
reference value
Color
K
Lower speed
0 - 255
78
2
µA - 100µA
15
µA
B
TC1 MIDDLE SPEED CL K
Middle speed
0 - 255
78
2
µA - 100µA
15
µA
C
TC1 LOW SPEED CL C
C
Lower speed
0 - 255
68
2
µA - 100µA
10
µA
D
TC1 MIDDLE SPEED CL C
Middle speed
0 - 255
68
2
µA - 100µA
10
µA
E
TC1 LOW SPEED CL M
M
Lower speed
0 - 255
68
2
µA - 100µA
10
µA
F
TC1 MIDDLE SPEED CL M
Middle speed
0 - 255
68
2
µA - 100µA
10
µA
G
TC1 LOW SPEED CL Y
Y
Lower speed
0 - 255
68
2
µA - 100µA
10
µA
H
TC1 MIDDLE SPEED CL Y
Middle speed
0 - 255
68
2
µA - 100µA
10
µA
I
TC1 LOW SPEED BW K
Black and white
K
Lower speed
0 - 255
78
2
µA - 100µA
15
µA
J
TC1 MIDDLE SPEED BW K
Middle speed
0 - 255
78
2
µA - 100µA
15
µA
K
TC1 HIGH SPEED BW K
High speed
0 - 255
130
2
µA - 100µA
40
µA
L
TC2 PLAIN CL SPX
Secondary 
transfer bias 
reference value
Color
Normal 
paper
Front surface
51 - 255
132
2
µA - 60µA
25
µA
M
TC2 PLAIN CL DPX
Back surface
51 - 255
132
2
µA - 60µA
25
µA
N
TC2 PLAIN BW SPX
Black and white
Front surface
51 - 255
184
2
µA - 60µA
40
µA
O
TC2 PLAIN BW DPX
Back surface
51 - 255
184
2
µA - 60µA
40
µA
P
TC2 HEAVY CL SPX
Color
Heavy 
paper
Front surface
51 - 255
88
2
µA - 60µA
12.5
µA
Q
TC2 HEAVY CL DPX
Back surface
51 - 255
88
2
µA - 60µA
12.5
µA
R
TC2 HEAVY BW SPX
Black and white
Front surface
51 - 255
79
2
µA - 60µA
10
µA
S
TC2 HEAVY BW DPX
Back surface
51 - 255
79
2
µA - 60µA
10
µA
T
TC2 OHP CL
Color
OHP
51 - 255
72
2
µA - 60µA
8
µA
U
TC2 OHP BW
Black and white
51 - 255
72
2
µA - 60µA
8
µA
V
TC2 ENVELOPE CL
Color
Envelope
51 - 255
149
2
µA - 60µA
30
µA
W
TC2 ENVELOPE BW
Black and white
51 - 255
149
2
µA - 60µA
30
µA
X
TC2 CLEANING
Cleaning process
51 - 255
72
2
µA - 60µA
8
µA
Y
TC2 CLEAN LOW SPD
Secondary 
transfer 
cleaning bias 
reference value
Printing at low speed
51 - 255
72
–50V - –1500V
–200V
Z
TC2 CLEAN MIDDLE SPD
Printing at middle speed
51 - 255
100
–50V - –1500V
–400V
AA
TC2 CLEAN HIGH SPD
Printing at high speed
51 - 255
114
–50V - –1500V
–500V
AB
TC2 CLEAN CLEANING
Cleaning
51 - 255
156
–50V - –1500V
–800V
AC
PTC LOW SPEED CL
PTC current 
reference value
Color
Lower speed
0 - 255
119
0/–100
µA - –700µA
–300
µA
AD
PTC MIDDLE SPEED CL
Middle speed
0 - 255
119
0/–100
µA - –700µA
–300
µA
AE
PTC LOW SPEED BK
Black and white
Lower speed
0 - 255
119
0/–100
µA - –700µA
–300
µA
AF
PTC MIDDLE SPEED BK
Middle speed
0 - 255
119
0/–100
µA - –700µA
–300
µA
AG
PTC HIGH SPEED BK
High speed
0 - 255
119
0/–100
µA - –700µA
–300
µA
AH
VCASE LOW SPEED CL
PTC case 
voltage 
reference value
Color
Lower speed
0 - 255
0
0/–200V - –1000V
0
AI
VCASE MIDDLE SPEED CL
Middle speed
0 - 255
0
0/–200V - –1000V
0
AJ
VCASE LOW SPEED BK
Black and white
Lower speed
0 - 255
0
0/–200V - –1000V
0
AK
VCASE MIDDLE SPEED BK
Middle speed
0 - 255
0
0/–200V - –1000V
0
AL
VCASE HIGH SPEED BK
High speed
0 - 255
0
0/–200V - –1000V
0
MX-7000N  ADJUSTMENTS  6 – 10
 
7-A
Color image density sensor calibration
1)
Open the front cover (lower).
2)
Turn to the transfer belt tension release cam and release the
primary transfer belt tension.
NOTE:
When the transfer belt tension of the primary transfer unit is
released manually, turn on the power again after completion of
the work. (Power OFF-ON) This procedure initializes the trans-
fer roller to return it to the home position.
3)
Open the right cover unit (secondary transfer unit section).
4)
Open the process front cover, loosen the screw, and pull out
the primary transfer belt unit.
5)
Remove the developing unit (BK) and the OPC drum unit (BK). 
6)
Install the image density sensor calibration jig (UKOG-
0318FCZZ) to the sensor housing section.
Engage the pawl (A) in the sensor housing groove, and slide it
to the rear frame side.
7)
Turn on the power and enter SIM44-13 mode.
8)
Close the right cover unit (secondary transfer unit section). 
9)
Close the front cover (lower).
10) Press [EXECUTE] key.
Color image sensor calibration is automatically executed.
When the operation is completed, the adjustment result is dis-
played and [EXECUTE] key returns to the normal display.
If the adjustment is not completed normally, "ERROR" is displayed.
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and adjust again.
If an error occurs, the adjustment result is not revised.
* Color image density sensor
* PCU  PWB
* Image sensor calibration jig (standard reflection sheet dirt,
scratch, discoloration)
NOTE: Store the image sensor calibration jig under low tempera-
ture, low humidity and dark place.
A
A
Display/Item
Content
Adjustment 
value range
Default 
value
A
PCS_CL 
CARB OUT
Color image density sensor 
LED current adjustment 
target value
1 – 255
108
B
PCS_CL 
DARK
Color image density sensor 
dark-voltage level 
0 – 255
0
C
PCS_CL 
LED ADJ
Color image density sensor 
LED current adjustment 
target value (PCS CL CARB 
OUT) registered LED current 
level
1 – 255
21
or when the color sensor
adjustment is completed
SIMULATION NO.44-13
TEST
PATCH SEAL ADJUSTMENT
EXECUTE
PCS CL CARB OUT
108
:
PCS CL DARK
0
:
PCS CL LED ADJ
21
:
1/1
CLOSE
SIMULATION NO.44-13
TEST
PATCH SEAL ADJUSTMENT
EXECUTE
PCS CL CARB OUT
108
:
PCS CL DARK
0
:
PCS CL LED ADJ
21
:
1/1
CLOSE
EXECUTE
EXECUTE
OK
MX-7000N  ADJUSTMENTS  6 – 11
 
7-B
Color image density sensor, black image 
density sensor, image registration sensor 
adjustment
1)
Enter SIM44-2 mode.
2)
Press [EXECUTE] key.
The color image density sensor, the black image density sen-
sor, and the image registration sensor are automatically
adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
If the adjustment is not completed normally, "ERROR" is dis-
played.
In that case, check the following sections for any abnormality.
If any abnormality is found, repair and adjust again.
If an error occurs, the adjustment result is not revised.
* Color image density sensor
* Black image density sensor
* Image registration sensor
* PCU PWB
* Transfer belt (dirt, scratch)
* Transfer belt cleaner
PROCON GAIN ADJUSTMENT
EXECUTE
PCS_CL LED ADJ
21
:
PCS_K LED ADJ
21
:
1/2
SIMULATION NO.44-02
TEST
CLOSE
PCS_K BELT DIF
0
:
PCS_CL DARK
0
:
PCS_K DARK
0
:
PCS_K GRND
0
:
PCS_K BELT MAX
0
:
PCS_K BELT MIN
0
:
REG_F LED ADJ
27
:
REG_R LED ADJ
27
:
REG_F DARK
0
:
REG_R DARK
0
:
REG_F GRND
0
:
REG_R GRND
0
:
REG_F BELT MAX
0
:
REG_F BELT MIN
0
:
REG_F BELT DIF
0
:
REG_R BELT MAX
0
:
REG_R BELT MIN
0
:
REG_R BELT DIF
0
:
Display/Item
Content
Adjustment value range
Default value
PROCON
A
PCS_CL LED ADJ
Color image density sensor light emitting quantity adjustment value
1 – 255
21
B
PCS _K LED ADJ
Black image density sensor light emitting quantity adjustment value
1 – 255
21
C
PCS_CL DARK
Color image sensor dark voltage
0 – 255
0
D
PCS_K DARK
Black image density sensor dark voltage
0 – 255
0
E
PCS_K GRND
Belt base detection level when completion of Item B adjustment 
0 – 255
0
F
PCS_K BELT MAX
Belt base detection level (Max.)
0 – 255
0
G
PCS_K BELT MIN
Belt base detection level (Min.)
0 – 255
0
H
PCS_K BELT DIF
Belt base detection level difference (Item E, Item F)
0 – 255
0
REGIST
I
REG_F LED ADJ
Image registration sensor light emitting quantity adjustment value F
1 – 255
27
J
REG_R LED ADJ
Image registration sensor light emitting quantity adjustment value R
1 – 255
27
K
REG_F DARK
Image registration sensor dark voltage F
0 – 255
0
L
REG_R DARK
Image registration sensor dark voltage R
0 – 255
0
M
REG_F GRND
Belt base detection level when completion of Item I adjustment 
0 – 255
0
N
REG_R GRND
Belt base detection level when completion of Item J adjustment
0 – 256
0
O
REG_F BELTMAX
Belt base detection level (Max.) F
0 – 255
0
P
REG_F BELT MIN
Belt base detection level (Min.) F
0 – 255
0
Q
REG_F BELT DIF
Belt base detection level difference (Item O, Item P)
0 – 255
0
R
REG_R BELT MAX
Belt base detection level (Max.) R
0 – 255
0
S
REG_R BELT MIN
Belt base detection level (Min.) R
0 – 255
0
T
REG_R BELT DIF
Belt base detection level difference (Item R, Item S)
0 – 255
0
U
REG_F PATCH (K)
Patch detection level  F (K)
0 – 255
0
V
REG_F PATCH (C)
Patch detection level  F (C)
0 – 255
0
W
REG_F PATCH (M)
Patch detection level  F (M)
0 – 255
0
X
REG_F PATCH (Y)
Patch detection level  F (Y)
0 – 255
0
Y
REG_R PATCH (K)
Patch detection level  R (K)
0 – 255
0
Z
REG_R PATCH (C)
Patch detection level  R (C)
0 – 255
0
AA
REG_R PATCH (M)
Patch detection level  R (M)
0 – 255
0
AB
REG_R PATCH (Y)
Patch detection level  R (Y)
0 – 255
0
MX-7000N  ADJUSTMENTS  6 – 12
 
ADJ 8
Image skew adjustment 
(LSU (writing) unit)
This adjustment must be executed in the following cases:
* When the LSU (writing) unit is replaced.
* When the LSU (writing) unit is removed from the main unit.
* When a color image registration mistake occurs.
* When the unit is installed or when the installing site is changed.
(Required depending on the cases.)
* When there is an uneven density area or a difference in color
balance in the main scanning direction (back and forth).
* When the OPC drum drive unit is replaced.
* When the primary transfer unit is replaced.
* When the color phase is not matched by the color balance
adjustment.
1)
Enter SIM61-4 mode.
2)
Select the paper feed tray with A3 (11 x 17) paper in it by
changing the value of set item B.
3)
Press [EXECUTE] key.
The check pattern is printed out.
4)
Check the printed black image for any skew (right angle).
Measure the right angle level by using the six cross patterns
printed in black.
There are following two methods of checking the black image
for any skew (right angle).
Method 1: Measure the length of the diagonal lines from the
cross point of the cross pattern. Check the difference in the
length of the diagonal lines for judgment of good or no good.
Method 2: Use the right angle sides of A3 or 11 x 8.5 paper for
judgment of good or no good.
NOTE:
IN the case of Method 2, the right angle of paper to be used
may not be exact. Be sure to check the right angle of paper to
be used in advance.
(Method 1)
a) Measure the length of the diagonal lines from the cross 
point of the outside cross pattern.
b) Calculate the difference between the measured lengths C 
and D of the diagonal lines.
c) Check to insure that the difference between C and D is in 
the following range.
C – D = 
± 0.8mm
If the difference between C and D is in the above range, 
there is no need to adjust.
(Method 2)
a) Fit the three cross points of the cross patterns in a row with 
the side of A3 or 11 x 8.5 paper for checking for any skew 
(right angle).
b) Measure the shortest distance between the cross pattern 
on the extended line of the vertical line and the paper side.
If the above distance is 0.5mm or less, there is no need to 
adjust.
If not, execute the following procedures.
5)
Open the front cover (lower).
6)
Loosen the LSU (writing) unit fixing screws (2 pcs.) and shift
the skew adjustment screw in the arrow direction to adjust the
LSU (writing) unit skew.
(When Method 1 is used to check the black image for any
skew (right angle) in procedure 4)
When the lengths of the diagonal line are C > D, shift the
adjustment screw in the direction of Y.
When the lengths of the diagonal line are C < D, shift the
adjustment screw in the direction of X.
A : 1
;
MULTICOUNT
B : 4
;
PAPER : CS3
A:
SIMULATION NO.61-04
LSU POSITION ADJUSTMENT (SELF PRINT)
XXX
1
999
OK
TEST
CLOSE
EXECUTE
EXECUTE
EXECUTE
A : 2
;
MULTICOUNT
B : 4
;
PAPER : CS3
A:
SIMULATION NO.61-04
LSU POSITION ADJUSTMENT (SELF PRINT)
XXX
1
999
OK
TEST
CLOSE
EXECUTE
or end of print
10-key
R
F
Diagonal line D
Diagonal line C
Direction A
Direction B
R
F
Comparison line
A3 or 11 x 8.5 paper
The cross patterns in a row
Reference line
0.5 mm or less
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