Sharp MX-4100N / MX-4101N / MX-5000N / MX-5001N (serv.man13) Service Manual ▷ View online
MX-4101N ADJUSTMENTS 5 – 11
5)
Open the process front cover, and pull out the primary transfer
belt unit.
belt unit.
6)
Install the color image density sensor (image registration sen-
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
NOTE: Be careful not to damage the PTC terminal.
7)
Turn on the power and enter SIM44-13 mode.
8)
Close the right cover unit (secondary transfer unit section).
9)
Install the waste toner bottle to the main unit.
10) Close the front cabinet.
11) Press [EXECUTE] key.
11) Press [EXECUTE] key.
Color image sensor (image registration sensor F) calibration is
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
If the adjustment is not completed normally, "ERROR" is displayed.
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
scratch, discoloration)
• Image density sensor calibration plate
NOTE: Store the image sensor calibration jig under low tempera-
ture, low humidity and dark place.
5-B
Color image density sensor (image
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
NOTE: This adjustment executes automatically at the outset of
registration adjustment operation and process control oper-
ation as well as SIM44-2.
ation as well as SIM44-2.
1)
Enter SIM44-2 mode.
2)
Press [EXECUTE] key.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
A
A
EXECUTE
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Display/Item
Content
Adjustment
value range
value range
Default
A
PCS_CL
CARB OUT
CARB OUT
Color image density sensor
LED current adjustment
target value
LED current adjustment
target value
1 - 255
108
B
PCS_CL
LED ADJ
LED ADJ
Color image density sensor
LED current adjustment
target value (PCS CL CARB
OUT) registered LED current
level
LED current adjustment
target value (PCS CL CARB
OUT) registered LED current
level
1 - 255
21
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MX-4101N ADJUSTMENTS 5 – 12
If the adjustment is not completed normally, "ERROR" is dis-
played.
played.
When an error occurs, check the following sections for any
abnormality.
• Color image density sensor (image registration sensor F)
• Black image density sensor (image registration sensor R)
• PCU PWB
• Transfer belt (dirt, scratch)
• Transfer belt cleaner
• Color image sensor calibration plate
abnormality.
• Color image density sensor (image registration sensor F)
• Black image density sensor (image registration sensor R)
• PCU PWB
• Transfer belt (dirt, scratch)
• Transfer belt cleaner
• Color image sensor calibration plate
If any abnormality is found, repair and adjust again.
If an error occurs, the adjustment result is not revised.
If an error occurs, the adjustment result is not revised.
Mode
Display/Item
Content
Range
De-
fault
Adjustment
value for
process
control
operation
mode
value for
process
control
operation
mode
A
PCS_CL
LED ADJ
LED ADJ
Color image sensor
light emitting quantity
adjustment value
light emitting quantity
adjustment value
1 - 255
21
B
PCS_K
LED ADJ
LED ADJ
Black image sensor
light emitting quantity
adjustment value
light emitting quantity
adjustment value
1 - 255
21
C
PCS_CL
DARK
DARK
Dark voltage of color
0 - 255
0
D
PCS_K
DARK
DARK
Dark voltage of black
0 - 255
0
E
PCS_K
GRND
GRND
Belt base detection
level when
completion of Item B
adjustment
level when
completion of Item B
adjustment
0 - 255
0
F
PCS_K
BELT
MAX
BELT
MAX
Maximum value of
belt base detection
level
belt base detection
level
0 - 255
0
G
PCS_K
BELT MIN
BELT MIN
Minimum value of
belt base detection
level
belt base detection
level
0 - 255
0
H
PCS_K
BELT DIF
BELT DIF
Belt base detection
level difference
(Item E - Item F)
level difference
(Item E - Item F)
0 - 255
0
Adjustment
value for
image
registration
operation
mode
value for
image
registration
operation
mode
I
REG_F
LED ADJ
LED ADJ
Image registration
sensor light emitting
quantity adjustment
value F
sensor light emitting
quantity adjustment
value F
1 - 255
56
J
REG_R
LED ADJ
LED ADJ
Image registration
sensor light emitting
quantity adjustment
value R
sensor light emitting
quantity adjustment
value R
1 - 255
56
K
REG_F
DARK
DARK
Image registration
sensor dark voltage
F
sensor dark voltage
F
0 - 255
0
L
REG_R
DARK
DARK
Image registration
sensor dark voltage
R
sensor dark voltage
R
0 - 255
0
M
REG_F
GRND
GRND
Belt base detection
level when
completion of Item I
adjustment
level when
completion of Item I
adjustment
0 - 255
0
N
REG_R
GRND
GRND
Belt base detection
level when
completion of Item J
adjustment
level when
completion of Item J
adjustment
0 - 256
0
O
REG_F
BELT
MAX
BELT
MAX
Maximum value of
belt base detection
level (F side)
belt base detection
level (F side)
0 - 255
0
P
REG_F
BELT
MIN
BELT
MIN
Minimum value of
belt base detection
level (F side)
belt base detection
level (F side)
0 - 255
0
Q
REG_F
BELT
DIF
BELT
DIF
Belt base detection
level difference
(Item O - Item P)
level difference
(Item O - Item P)
0 - 255
0
R
REG_R
BELT
MAX
BELT
MAX
Maximum value of
belt base detection
level (R side)
belt base detection
level (R side)
0 - 255
0
S
REG_R
BELT
MIN
BELT
MIN
Minimum value of
belt base detection
level (R side)
belt base detection
level (R side)
0 - 255
0
T
REG_R
BELT
DIF
BELT
DIF
Belt base detection
level difference
(Item R - Item S)
level difference
(Item R - Item S)
0 - 255
0
U
REG_F
PATCH
(K)
PATCH
(K)
Patch detection level
F for check (K)
F for check (K)
0 - 255
0
V
REG_F
PATCH
(C)
PATCH
(C)
Patch detection level
F for check (C)
F for check (C)
0 - 255
0
W
REG_F
PATCH
(M)
PATCH
(M)
Patch detection level
F for check (M)
F for check (M)
0 - 255
0
X
REG_F
PATCH
(Y)
PATCH
(Y)
Patch detection level
F for check (Y)
F for check (Y)
0 - 255
0
Adjustment
value for
image
registration
operation
mode
value for
image
registration
operation
mode
Y
REG_R
PATCH
(K)
PATCH
(K)
Patch detection level
R for check (K)
R for check (K)
0 - 55
0
Z
REG_R
PATCH
(C)
PATCH
(C)
Patch detection level
R for check (C)
R for check (C)
0 - 255
0
AA
REG_R
PATCH
(M)
PATCH
(M)
Patch detection level
R for check (M)
R for check (M)
0 - 255
0
AB
REG_R
PATCH
(Y)
PATCH
(Y)
Patch detection level
R for check (Y)
R for check (Y)
0 - 255
0
Mode
Error display
Error content
Adjustment
value for
process
control
operation
mode
value for
process
control
operation
mode
BK_SEN_ADJ
_ERR
_ERR
Black image
density
sensor
adjustment
abnormality
density
sensor
adjustment
abnormality
PCS_K LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
CL_SEN_ADJ
_ERR
_ERR
Color image
sensor
adjustment
abnormality
sensor
adjustment
abnormality
PCS_CL LED ADJ
error (The target value
is not obtained after
retried three times.)
error (The target value
is not obtained after
retried three times.)
BELT_READ
_ERR
_ERR
Transfer belt
surface
reading
abnormality
surface
reading
abnormality
PCS_K GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
Adjustment
value for
image
registration
operation
mode
value for
image
registration
operation
mode
REG_SEN_F
_ADJ_ERR
_ADJ_ERR
Registration
sensor F
adjustment
abnormality
sensor F
adjustment
abnormality
REG_F LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
REG_SEN_R
_ADJ_ERR
_ADJ_ERR
Registration
sensor R
adjustment
abnormality
sensor R
adjustment
abnormality
REG_R LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
REG_BELT_F
_READ_ERR
_READ_ERR
F side
transfer belt
surface
reading
abnormality
transfer belt
surface
reading
abnormality
REG_F GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
REG_BELT_R
_READ_ERR
_READ_ERR
R side
transfer belt
surface
reading
abnormality
transfer belt
surface
reading
abnormality
REG_R GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range. )
Mode
Display/Item
Content
Range
De-
fault
MX-4101N ADJUSTMENTS 5 – 13
ADJ 6
Image skew adjustment (LSU
unit)
unit)
This adjustment is needed in the following situations:
* When the color shift occurs.
* When the LSU unit is replaced.
* When the LSU unit is removed from the main unit.
* When a color image registration mistake occurs.
* When the unit is installed or when the installing site is changed.
* When the color shift occurs.
* When the LSU unit is replaced.
* When the LSU unit is removed from the main unit.
* When a color image registration mistake occurs.
* When the unit is installed or when the installing site is changed.
(Required depending on the cases.)
* When there is an uneven density area or a difference in color
balance in the main scanning direction (back and forth).
* When the color phase is not matched by the color balance
adjustment.
* When the OPC drum drive unit is replaced.
* When the primary transfer unit is replaced.
* When the primary transfer unit is replaced.
NOTE: This adjustment can be executed efficiently by executing
the following procedures in advance.
The black (K) image skew, however, must be properly
adjusted for that.
The black (K) image skew, however, must be properly
adjusted for that.
1)
Press [REGIST] button in SIM50-22 mode to execute the auto-
matic image registration adjustment.
matic image registration adjustment.
2)
The current skew level is displayed on the SKEW display
menu.
menu.
3)
Put down the displayed skew level value.
(Meaning of the skew level value)
* When "R" is displayed in front of the value, turn and click the
* When "R" is displayed in front of the value, turn and click the
skew adjustment screw (LSU) clockwise by the number of the
value.
value.
* When "L" is displayed in front of the value, turn and click the
skew adjustment screw (LSU) counterclockwise by the number
of the value.
of the value.
At that time, the fractional part after the decimal point is rounded.
NOTE: The K (black) image skew level cannot be checked with
this adjustment.
To check and adjust the K (black) image skew, follow the
procedures below and execute the adjustment.
To check and adjust the K (black) image skew, follow the
procedures below and execute the adjustment.
1)
Enter SIM61-4 mode.
2)
Select the paper feed tray with A3 (11" x 17") paper in it by
changing the value of set item B.
changing the value of set item B.
3)
Press [EXECUTE] key.
The check pattern is printed out.
The check pattern is printed out.
4)
Check the printed black image for any skew.
Measure the right angle level by using the six cross patterns
printed in black.
There are following two methods of checking the black image
for any skew (right angle).
Method 1:
Measure the length of the diagonal lines of the rectangle print
pattern. Check the difference in the length of the diagonal lines
for judgment of good or no good
Method 2:
Compare the right angle of vertical side/horizontal side of the
rectangle print pattern and the right angle sides of A3 or 11 x
8.5 paper for judgment of good or no good.
(NOTE) In the case of Method 2, the right angle of paper to be
used may not be exact. Be sure to check the right angle of
paper to be used in advance.
(Method 1)
a) Measure the length of the diagonal lines of the rectangle
print pattern.
Measure the right angle level by using the six cross patterns
printed in black.
There are following two methods of checking the black image
for any skew (right angle).
Method 1:
Measure the length of the diagonal lines of the rectangle print
pattern. Check the difference in the length of the diagonal lines
for judgment of good or no good
Method 2:
Compare the right angle of vertical side/horizontal side of the
rectangle print pattern and the right angle sides of A3 or 11 x
8.5 paper for judgment of good or no good.
(NOTE) In the case of Method 2, the right angle of paper to be
used may not be exact. Be sure to check the right angle of
paper to be used in advance.
(Method 1)
a) Measure the length of the diagonal lines of the rectangle
print pattern.
b) Calculate the difference between the measured lengths C
and D of the diagonal lines.
c) Check to insure that the difference between C and D is in
the following range. C – D =
and D of the diagonal lines.
c) Check to insure that the difference between C and D is in
the following range. C – D =
±0.8mm
If the difference between C and D is in the above range, there
is no need to adjust.
is no need to adjust.
or end of print
EXECUTE
EXECUTE
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Diagonal line D
Diagonal line C
MX-4101N ADJUSTMENTS 5 – 14
(Method 2)
a) Fit the side of A3 or 11" x 17" paper to the long side of the
rectangle print pattern.
a) Fit the side of A3 or 11" x 17" paper to the long side of the
rectangle print pattern.
b) Measure the shift distance between vertical side of paper
and side of the rectangle print pattern.
If the above distance is 0.5mm or less, there is no need to
adjust.
If not, execute the following procedures.
and side of the rectangle print pattern.
If the above distance is 0.5mm or less, there is no need to
adjust.
If not, execute the following procedures.
5)
Open the front cabinet, and remove the waste toner box.
6)
Loosen the LSU unit fixing screws (2 pcs.) and shift the skew
adjustment screw in the arrow direction to adjust the LSU (writ-
ing) unit skew.
(When Method 1 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
When the lengths of the diagonal line are C > D, shift the
adjustment screw in the direction of Y.
When the lengths of the diagonal line are C < D, shift the
adjustment screw in the direction of X.
(When Method 2 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
If the image is skewed in the arrow direction of A, shift the
adjustment screw to X direction. If the image is skewed in the
arrow direction of B, shift the adjustment screw to Y direction.
adjustment screw in the arrow direction to adjust the LSU (writ-
ing) unit skew.
(When Method 1 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
When the lengths of the diagonal line are C > D, shift the
adjustment screw in the direction of Y.
When the lengths of the diagonal line are C < D, shift the
adjustment screw in the direction of X.
(When Method 2 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
If the image is skewed in the arrow direction of A, shift the
adjustment screw to X direction. If the image is skewed in the
arrow direction of B, shift the adjustment screw to Y direction.
7)
Install the waste toner box, and close the front cabinet.
8)
Execute procedures 3) - 4).
(Repeat procedures 5) - 8) until a satisfactory result is
obtained.)
(Repeat procedures 5) - 8) until a satisfactory result is
obtained.)
9)
If the adjustment result reaches the satisfactory level, tighten
the adjustment screw.
(The black image skew adjustment is completed with the
above.)
the adjustment screw.
(The black image skew adjustment is completed with the
above.)
10) In the above black image skew adjustment, check the color
image skew pattern printed when completion of the adjust-
ment.
ment.
*A: Rough adjustment print pattern
*B: Fine adjustment print pattern
*B: Fine adjustment print pattern
In each Y/M/C color print pattern printed separately in the front
frame direction and in the rear frame direction, note the same
print color pattern and check to confirm that the difference in
the highest density sections is within
frame direction and in the rear frame direction, note the same
print color pattern and check to confirm that the difference in
the highest density sections is within
±1 step.
(Compare the front and the rear frame positions of the same-
color print color patterns. All the highest density sections of all
the print color patterns may not be aligned on a line. Compare
only the same-color patterns.)
If the above condition is not met, do the following:
color print color patterns. All the highest density sections of all
the print color patterns may not be aligned on a line. Compare
only the same-color patterns.)
If the above condition is not met, do the following:
11) Turn the image skew adjustment screw of the target color to
adjust.
When each adjustment screw is turned, it clicks. Turn it by
5 - 6 clicks and the check pattern is changed by 1 step (1
dot size).
When the image skew pattern on the front frame side is
skewed in the arrow direction of A (to the smaller number) from
the rear frame side, turn the adjustment screw counterclock-
wise. When the image is skewed in the arrow direction of B (to
the larger number), turn the adjustment screw clockwise.
5 - 6 clicks and the check pattern is changed by 1 step (1
dot size).
When the image skew pattern on the front frame side is
skewed in the arrow direction of A (to the smaller number) from
the rear frame side, turn the adjustment screw counterclock-
wise. When the image is skewed in the arrow direction of B (to
the larger number), turn the adjustment screw clockwise.
12) Print the check pattern.
13) Check the color image skew pattern.
13) Check the color image skew pattern.
Repeat procedures 11) - 13) until a satisfactory result is obtained.
The image skew adjustment (LSU unit) is executed by changing
the parallelism of the LSU unit scan laser beam for the OPC drum.
The image skew adjustment (LSU unit) is executed by changing
the parallelism of the LSU unit scan laser beam for the OPC drum.
4
(
A3 or 11 x 17 paper
0.5mm or less
Comparison line
Direction
B
Direction
A
X
Y
4
(
Cy
an
an
*A
Direction B
Direction A
Magenta
Y
ello
w
*B
*B
C
Y
M
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