Sharp AR-RP3 Service Manual ▷ View online
[4] EXTERNAL VIEW AND INTERNAL STRUCTURE
1. External view
No.
Name
1
Document set tray
2
Document guide
3
Document feed section cover
4
Document transport section cover
5
Document exit section
2. Internal structure
Sensor, detector, etc.
No.
Code
Name
Type
Function/Operation
1
W0
Document set sensor
Photo transmission
Detects presence of documents.
2
COVER
Open/close sensor
Photo transmission
Detects open/close of the paper feed unit.
3
W1
Document width sensor (A4R, LTR, A5)
Photo transmission
Detects the document width on the tray.
4
W2
Document width sensor (B4, B5)
Photo transmission
Detects the document width on the tray.
5
W3
Document width sensor (WL, TR, A5R, A4, LT)
Photo transmission
Detects the document width on the tray.
6
PSOL
Pickup solenoid
—
—
7
PAPER
Paper entry sensor
Photo transmission
Detects presence of documents.
8
RSOL
Pressure release solenoid
—
—
9
CLH
Transport clutch
—
—
10
MOT
SPF motor
Stepping motor
Drives document feed on the tray, transport, and
paper exit roller.
paper exit roller.
11
GSOL
Gate solenoid
—
—
12
—
Interface PWB
—
—
13
L1
Document length detection SW (Short)
Photo transmission
Detects the document length on the tray.
14
L2
Document length detection SW (Long)
Photo transmission
Detects the document length on the tray.
15
COVER OPEN
Book sensor
Photo transmission
Detects the SPF float.
16
PO
Paper exit sensor
Photo transmission
Detects presence of documents.
1
2
3
4
5
1
2
3
4
5
6
7
9
8
10
11
12
13
14
15
16
[5] OPEREATIONAL DESCRIPTIONS
1. Major parts of the paper fed section
No.
Part name
Operation
1
Document length
sensor (L2)
sensor (L2)
Detects the document length on
the tray.
the tray.
2
Document length
sensor (L1)
sensor (L1)
Detects the document length on
the tray.
the tray.
3
Document set sensor
(W0)
(W0)
Detects presence of documents.
4
Document width sensor
(W1, W2, W3)
(W1, W2, W3)
Detects the document width.
5
Pickup roller
Picks up documents.
6
Paper feed roller
Feeds and transports documents.
7
Paper entry sensor
(PAPER)
(PAPER)
Detects transport of documents.
8
PS roller
Makes synchronization between
the document lead edge and the
image lead edge.
the document lead edge and the
image lead edge.
9
PS follower roller
Makes synchronization between
the document lead edge and the
image lead edge.
the document lead edge and the
image lead edge.
10
Transport roller
Transports documents.
11
Transport follower roller
Transports documents.
12
Paper exit sensor (PO)
Detects transport of documents.
13
Paper exit follower roller
Discharges documents.
14
Paper exit roller
Discharges documents.
15
Reverse gate
Opens/closes the document
reverse path.
reverse path.
16
Paper exit gate
Separate document exit to the
intermediate or the paper exit tray.
intermediate or the paper exit tray.
17
Intermediate tray
Discharges documents to the
intermediate tray during document
reverse.
intermediate tray during document
reverse.
2. Out line of operations
[Duplex documents]
1) Document set (Document set sensor ON)
¯
2) Document size detection (Document width sensors W1, W2, W3
detect the document width, and document length sensors L1, L2
detect the document length.)
detect the document length.)
¯
3) Copier COPY key ON
¯
4) SPF motor ON
¯
5) Pickup solenoid ON
¯
6) Pickup roller and paper feed roller rotation
¯
7) Paper entry sensor detects the document presence.
¯
8) PS roller rotation
¯
9)
Copying (Front surface of document)
¯
10) Transport roller rotation
¯
11) Paper exit roller rotation
¯
12) Paper exit gate falls down. (Documents are discharged to the
intermediate tray.)
¯
13) Reverse gate falls down.
¯
14) Paper exit roller reverse rotation (Documents are fed to the re-
verse path.)
¯
15) Paper entry sensor detects document presence.
¯
16) PS roller rotation
¯
17) Copying (Back surface of document)
¯
18) Transport roller rotation
¯
19) Paper exit roller rotation
¯
20) Paper exit gate falls down (Documents are discharged to the
intermediate tray.)
¯
21) Reverse gate falls down.
¯
22) Paper exit roller reverse rotation (Documents are fed to the re-
verse path.)
¯
23) Paper entry sensor detects document presence.
¯
24) PS roller rotation
¯
25) Paper exit roller rotation
¯
26) Paper exit gate lifts up.
¯
27) Documents are fed to the paper exit tray.
¯
28) Next document
®
(YES)
®
Go to 4).
¯
(NO)
29) SPF motor OFF
1
2
3,4 5 6
7 8
9
10
11
13
14
15
16
17
12
3. Document size detection
1) Document size detection with the document set tray
When documents are set on the document set tray in the auto selec-
tion mode of paper/copy magnification ratio, the document size is
detected and paper and the copy magnification ratio are automatically
selected. When different sizes of documents are set, the max. size is
detected. The document width is detected by the document width
sensors (W1, W2, W3), and the document length is detected by the
document length sensors (L1, L2) to identify the document size.
Judgement of the document size is made in a certain timing after
detecting the document with the document set sensor (W0).
tion mode of paper/copy magnification ratio, the document size is
detected and paper and the copy magnification ratio are automatically
selected. When different sizes of documents are set, the max. size is
detected. The document width is detected by the document width
sensors (W1, W2, W3), and the document length is detected by the
document length sensors (L1, L2) to identify the document size.
Judgement of the document size is made in a certain timing after
detecting the document with the document set sensor (W0).
Document set
size and set
direction
Document width sensor
Document
length sensor
W1
W2
W3
L1
L2
AB
series
A5
B5
A5R
A4
B5R
A4R
8.5 x 13"
B4
A3
Inch
series
8.5" x 5.5"
8.5" x 5.5"R
11" x 8.5"
11" x 8.5"R
8.5" x 13"
8.5" x 14"
11" x 17"
(Note) Detection sensor ON: , OFF:
[6] ADJUSTMENTS
(1) SPF auto white correction pixel adjustment
[Function]
The SPF white correction start pixel position is automatically adjusted.
This adjustment is performed after the lens unit is replaced.
This adjustment is performed after the lens unit is replaced.
(2) RSPF magnification ratio adjustment
Note : When performing this adjustment, check that the CCD unit
is properly installed.
: When performing this adjustment, check that the OC mode
adjustment in copying is completed.
1) Place a scale on the document table as shown below, and make a
normal copy to make a test chart.
2) Set the test chart to the SPF and make a normal copy.
3) Compare the copy and the test chart.
If an adjustment is needed, perform the following procedures.
4) Execute SIM 8-1. The auto exposure lamp lights up.
Sim63-7 SPF ADJ.
WHITE ADJUST
PRESS OK KEY
EXEC
Sim63-7 SPF ADJ.
WHITE ADJUST
EXEC
Sim63-7 SPF ADJ.
WHITE ADJUST
CPMPLETE
[160]
PRESS OK KEY
EXEC
Sim63-7 SPF ADJ.
WHITE ADJUST
ERROR
[ 0]
PRESS OK KEY
EXEC
Press
the [OK] key.
Press
the [RETURN] key.
[Operation]
(Initial screen)
(During execution)
(Initial screen with the execution result displayed)
Normal end
Abnormal end
During execution,
"EXEC" is highlighted.
"EXEC" is highlighted.
Open the SPF unit and press the [OK] key.
[ ] indicates the order number of the pixel of the white
sheet for SPF exposure correction in the SPF position.
[ ] indicates the order number of the pixel of the white
sheet for SPF exposure correction in the SPF position.
W h e n t h e a d j u s t m e n t i s c o m p l e t e d n o r m a l l y ,
"COMPLETE" is displayed, and data are written into the
EEPROM.
W h e n t h e a d j u s t m e n t i s c o m p l e t e d a b n o r m a l l y ,
"ERROR" is displayed and data are not written into the
EEPROM.
"COMPLETE" is displayed, and data are written into the
EEPROM.
W h e n t h e a d j u s t m e n t i s c o m p l e t e d a b n o r m a l l y ,
"ERROR" is displayed and data are not written into the
EEPROM.
The SPF white correction start pixel = Displayed
pixel position - 34
pixel position - 34
If the simulation is executed with the SPF unit
closed, an error is resulted.
closed, an error is resulted.
[CA] key: Cancels the test command.
[Interruption] key: Shifts to the sub code entry menu.
[OK] key: Shifts to the execution menu.
Interruption is inhibited during execution.
Note: Since the printed paper is used as the test chart,
place the scale in parallel to both sides.
place the scale in parallel to both sides.
5) The current correction value is displayed on the display section in
two digits.
6) Enter the set value, and press the START key.
The entered correction value is stored and a copy is made.
7) Change the duplex document mode to the simplex document
mode.
The MANUAL lamp lights up, and the current correction value of
the back surface sub scanning direction magnification ratio is dis-
played on the display section in two digits.
The MANUAL lamp lights up, and the current correction value of
the back surface sub scanning direction magnification ratio is dis-
played on the display section in two digits.
8) Enter the set value, and press the SATART key.
The entered correction value is stored and a copy is made.
<Adjustment specifications>
Mode
Spec
SIM
Set value
Set range
Magnification ratio adjustment
Normal:
±
1.0%
SIM 48-1
4: SPF surface magnification ratio adjustment
5: SPF back magnification ratio adjustment
5: SPF back magnification ratio adjustment
Add 1:
0.1% increase
Reduce 1: 0.1% decrease
1 ~ 99
(3) RSPF document off center adjustment
Note : When performing this adjustment, check that the paper off-
center is properly adjusted.
1) Set the center position adjustment test chart (made by yourself) on
the RSPF.
<Adjustment specifications>
Draw a line in the center of paper. (In the scanning direction)
2) Make a normal copy from the manual feed tray, and compare the
copy and the test chart.
If an adjustment is required, perform the following procedures.
If an adjustment is required, perform the following procedures.
3) Execute SIM 50-12.
4) The current off-center adjustment value is displayed on the display
section in two digits.
5) Enter the set value and press the START key.
The entered correction value is started and a copy is made.
<Adjustment specifications>
Mode
Specification
SIM
Set value
Set range
Document off-center (RSPF
mode)
mode)
Simplex: Center
±
3.0mm
Duplex: Center
±
3.5mm
SIM 50-12
2: SPF surface
3: SPF back
3: SPF back
Add 1:
0.1mm shifted to R side.
Reduce 1: 0.1mm shifted to L side.
1 ~ 99
(4) RSPF image lead edge position adjustment
1) Set a scale on the OC table as shown below.
2) Make a copy, and use the copied paper as the document and
make a copy from RSPF again.
3) Check the copied paper. If an adjustment is required, perform the
following procedures.
4) Execute SIM 50-6.
5) Set the SPF lead edge position set value (Exposure display
<MANUAL> ON) so that the image similar to the adjusted image at
the OC image lead edge position described previously is printed.
the OC image lead edge position described previously is printed.
<Adjustment specifications>
Adjustment mode
SIM
Set value
Specification
Set range
RSPF image lead edge
position
position
SIM 50-6
1: Surface document scan start position adjustment value
2: Back document scan start position adjustment value
3: Rear edge void adjustment value (SPF)
4: Surface image loss set value
5: Back image loss set value
6: Surface rear edge image loss set value
7: Back rear edge image loss set value
8: RRC cancel adjustment value (Back of the machine)
9: memory reverse position adjustment value
10: Duplex left edge void adjustment value
2: Back document scan start position adjustment value
3: Rear edge void adjustment value (SPF)
4: Surface image loss set value
5: Back image loss set value
6: Surface rear edge image loss set value
7: Back rear edge image loss set value
8: RRC cancel adjustment value (Back of the machine)
9: memory reverse position adjustment value
10: Duplex left edge void adjustment value
1step: 0.127mm shift
Lead edge void: 1 ~ 4mm
Image loss: 3mm or less
Image loss: 3mm or less
1 ~ 99
Note: Since the printed paper is used as the test chart,
place the scale in parallel to both sides.
place the scale in parallel to both sides.
Click on the first or last page to see other AR-RP3 service manuals if exist.