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Model
AR-405 (serv.man13)
Pages
12
Size
79.48 KB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AR405 Service Manual-Trouble Code List
File
ar-405-sm13.pdf
Date

Sharp AR-405 (serv.man13) Service Manual ▷ View online

Trouble code
Description
Main 
code
Sub
code
F2
39
Content Process thermistor breakdown
Detail
The process thermistor is open.
Cause
Process thermistor abnormality
Improper connection of the process
thermistor bar
PCU PWB abnormality
Check
and
remedy
Check connection of the process
thermistor harness and connector.
Check the PCU PWB.
F3
12
Content Upper cassette lift-up trouble
Detail
UPED does not turn on within the
specified time.
ULUD does not turn on within the
specified time.
Cause
UPED or ULUD defective
Upper cassette lift-up motor defective
Improper connection of harness
between PCU PWB, lift-up unit, and
paper feed unit.
Check
and
remedy
Check UPED, ULUD and their harness
and connector.
Check lift-up unit.
22
Content Lower cassette lift-up trouble
Detail
LPED does not turn on within the
specified time.
LLUD does not turn on within the
specified time.
Cause
LPED or LLUD defective
Lower cassette lift-up motor defective
Improper connection of harness
between PCU PWB, lift-up unit, and
paper feed unit.
Check
and
remedy
Check LPED, LLUD, their harnesses
and connectors.
Check lift-up unit.
F9
00
Content F9–
**
: ICU-PRT communication
trouble (ICU detection)
Detail
Communication setup error,
framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Connector pin breakage of the motor
PWB of the slave unit PWB
Slave unit ROM trouble. no ROM, ROM
reverse insertion, ROM pin breakage
Check
and
remedy
Connect the connector of the slave unit
PWB and the ICU PWB.
Check the connection and the harness.
Check the grounding of the copier.
Check the ROM of the slave unit PWB.
01
Content PRT DRAM trouble
Detail
Option printer PWB DRAM trouble
(Check when turning on the power.)
Cause
DRAM module is broken and access
cannot be made.
DRAM module improper installation
Check
and
remedy
Check with SIM 67-1.
Trouble code
Description
Main 
code
Sub
code
F9
03
Content Network card trouble.
Detail
Network card self test trouble.
Cause
Network card defecft.
Printer PWB defect.
Network card connector connection
defect.
Check
and
remedy
Check the Network card connector.
Replace the printer PWB.
Replace the Network card.
04
Content Printer program error.
Detail
Program data trouble in the option
printer board.
Cause
Flash memory data is destroied.
Check
and
remedy
Replace or rewrite the Flash memory.
Replace the printer PWB.
05
Content Short of memory capacity on the ICU
PWB
Detail
Total memory is less than 16MB on the
ICU PWB.
Cause
Memory defect
SIMM memory connector connection
defect
ICU PWB defect
Wrong type SIMM memory is installed
Check
and
remedy
Replace the ICU PWB
Replace the memory
Check the memory connector
10
Content PRT SCSI LSI abnormality
Detail
An error occurred in SCSI
communication with the option printer
board.
Cause
SCSI LSI abnormality
ISU PWB abnormality
SCSI connector improper connection
Check
and
remedy
Replace the printer PWB.
Check the SCSI connector. 
Replace the ISU PWB.
90
Content F9–
**
: ICU-PRT communication
trouble (PRT detection)
Detail
Communication setup
error/framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Slave unit PWB mother board connector
pin breakage
Check
and
remedy
Check the slave unit PWB and the ICU
PWB connector connection.
Check the copier earth.
H2
00…HL1
01…HL2
Content Thermister open
Fusing unit not installed
Detail
Thermister is open (more than 4.6-V
input voltage is detected).
Fusing unit not installed
Cause
Thermister defective
Control PWB defective
Improper connection of fusing connector
AC power supply defective
Fusing unit not installed
Check
and
remedy
Check harness and connector between
thermister and control PWB.
Clear the display of self-diagnostics with
SIM14.
AR-405
11 – 5
1/21/1999
Trouble code
Description
Main 
code
Sub
code
H3
00…HL1
01…HL2
Content Too hot fusing section
Detail
The fusing temperature is over 241.5˚C
(less than 1.3-V input voltage is
detected.)
Cause
Thermister defective
Control PWB defective
Improper connection of fusing unit
connector
AC power supply defective
Check
and
remedy
Check heater lamp operation with
SIM5-2.
If lamp blinks properly:
  Check thermister and its harness.
  Check thermister input circuit of
control PWB.
If lamp lights and stays lit:
  Check lamp control circuits of AC
PWB and control PWB.
Clear the trouble with SIM14.
H4
00…HL1
01…HL2
Content Too cold fusing section
Detail
The temperature does not reach the
preset value within the specified time (3
min. in usual modes; 5 min. in curl
correction mode.) after the power relay
is turned on.
Cause
Thermister defective
Heater lamp defective
Control PWB defective
Thermostat defective
AC power supply defective
Interlock switch defective
Check
and
remedy
Check heater lamp for blinking with
SIM5-2.
If lamp blinks properly:
  Check thermister and its harness.
  Check thermister input circuit of
control PWB.
If lamp does not light:
  Check heater lamp for broken wire
and thermostat for operation.
  Check interlock switch.
  Check lamp control circuit of AC PWB
and control PWB.
Clear the trouble with SIM14.
H5
01
Content 5 continuous POD1 not-reaching JAM
detection
Detail
5 continuous POD1 not-reaching JAM
detection
Cause
Check that the fusing JAM is completely
cancelled. (Jam paper may be
remained.)
POD1 sensor trouble or improper
harness connection
Improper installation of the fusing
harness.
Check
and
remedy
Check JAM paper in the fusing section.
(Winding, etc.)
Check POD1 sensor harness. Check the
fusing unit installation.
Cancel the trouble with SIM 14.
02
Content Fusing thermistor abnormality
Detail
Fusing thermistor temperature transient
abnormality (Paper winding)
Cause
Paper winding to fusing roller
Fusing pawl abnormality
Fusing unit installation abnormality
Check
and
remedy
Check for jam (winding) paper in the
fusing section.
Check for installation of the fusing unit.
Check the fusing pawl.
Cancel the trouble with SIM 14.
Trouble code
Description
Main 
code
Sub
code
L1
00
Content Scanner field trouble
Detail
Scanner field is not finished within the
specified time. (timer is change by
magnification)
Cause
Mirror unit defective
Scanner wire disconnected
Check
and
remedy
Check scanning operation with SIM1-1.
L3
00
Content Scanner return trouble
Detail
Scanner return is not finished within the
specified time. (timer is change by
magnification)
Cause
Mirror unit defective
Scanner wire disconnected
Check
and
remedy
Check scanning operation with SIM1-1.
L4
01
Content Main motor lock detected
Detail
Motor lock signal is detected for 1.5
seconds during main motor rotation
Cause
Main motor defective
Improper connection of harness
between PCU PWB and main motor
Control circuit defective
Check
and
remedy
Check main motor operation with
SIM25-1.
Check harness and connector between
PCU PWB and main motor.
L6
10
Content Polygon motor lock detected
Detail
It was judged that there is no output of
polygon motor lock signal of LSU.
The lock signal was checked at about
10-second intervals after the polygon
motor started rotating. As result, it was
judged that the polygon motor failed to
operate normally.
Cause
Disconnected connecter to LSU or
detached harness inside LSU or broken
wire.
Polygon motor defective
Check
and
remedy
Check polygon motor operation with
SIM61-1.
Check harness and connector for
connection. Replace LSU if needed.
L8
01
Content No full-wave signal
Detail
Full-wave signal is not detected.
Cause
PCU PWB trouble
Power unit trouble
Check
and
remedy
Check connection of the harness and
the connector.
Replace the PCU PWB. 
Replace the power unit.
02
Content Full-wave signal abnormality
Detai
Full-wave signal frequency abnormality
detected.
(The detected frequency: 69Hz or above
or 42.5Hz or below)
Cause
Check for disconnection or improper
connection of the connector of the PCU
PWB and the power PWB harness.
PCU PWB trouble
Power unit trouble
Check
and
remedy
Check connection of the harness and
connector.
Replace the power unit.
AR-405
1/21/1999
11 – 6
Trouble code
Description
Main 
code
Sub
code
U2
00
Content EEPROM read/write error
Detail
EEPROM version error. Error in writing
into EEPROM.
Cause
EEPROM defective
Uninitialized EEPROM is installed
Defective EEPROM access circuit on
PCU PWB
Check
and
remedy
Check EEPROM for proper set-up
To prevent the erasure of counter data
and adjustment values, write down the
counter data and adjustment values by
simulation. (If there is a printer option,
execute SIM23-1 and note counter
data/adjustment values.)
Clear U2 trouble with SIM16.
Replace PCU PWB.
11
Content Counter checksum error
Detail
Checksum error in counter data area
Cause
EEPROM defective
Control circuit hung up due to noise
Defective EEPROM access circuit on
PCU PWB
Check
and
remedy
Check EEPROM for proper set-up
To prevent the erasure of counter data
and adjustment values, write down the
counter data and adjustment values by
simulation. (If there is a printer option,
execute SIM23-1 and note counter
data/adjustment values.)
Clear U2 trouble with SIM16.
Replace PCU PWB.
12
Content Adjustment value checksum error
Detail
Checksum error in adjustment value
data area
Cause
EEPROM defective
Control circuit hung up due to noise.
Defective EEPROM access circuit on
PCU PWB
Check
and
remedy
Check EEPROM for proper set-up
To prevent the erasure of counter data
and adjustment values, write down the
counter data and adjustment values by
simulation. (If there is a printer option,
execute SIM23-1 and note counter
data/adjustment values.)
Clear U2 trouble with SIM16.
Replace PCU PWB.
U4
02
Content ADU alignment plate operation error
Detail
The plate won’t move from home
position more than 1 second after
sending the command to leave home
position. Or the plate won’t return to
home position within 5 seconds after
sending the command to return to home
position.
Cause
Home position sensor defective
Alignment shift motor defective
Improper connection of harness
between PCU PWB, motor and sensor.
Control PWB (PCU) defective
Alignment plate driving belt or gear
damaged or improperly adjusted
Check
and
remedy
Check home position sensor detection
with SIM9-2.
Check alignment plate operation with
SIM9-4.
Check connection between PCU, motor
and sensor.
Remove ADU and check gear and belt
for damage.
Trouble code
Description
Main 
code
Sub
code
U4
03
Content ADU rear edge plate operation
abnormality
Detail
When the plate is not shifted from the
home position for 1 sec or more or when
returning to the home position is not
detected for 5 sec or more.
Cause
Home position sensor defect
Rear edge plate shift motor defect
Control PWB (PCU) defect
Rear edge plate operation belt/gear
damage or adjustment error
Check
and
remedy
Check the home position sensor
operation with SIM 9-21.
Check the rear edge plate operation with
SIM 9-31.
Check between the PCU PWB, the
motor, and the sensor.
Remove the ADU and check the gear
and the belt.
03
Content ADU rear plate operation abnormality
Detail
The ADU rear plate is not shifted from
the home position for more than 1 sec,
or returning to the home position is not
detected for 5 sec when the plate is
returned to the home position.
Cause
Home position sensor abnormality 
Rear plate shift motor abnormality
Control PWB (PCU) abnormality
Rear plate belt, gear breakage or
improper adjustment
Check
and
remedy
Check the operation of the home
position sensor with SIM 9-2.
Check the rear plate operation with SIM
9-3.
Check between the PCU PWB, the
motor, and the sensor. 
Remove the ADU and check the gear
and the belt for breakage. 
U5
00
Content RADF/SPF communication trouble
Detail
Communication line test error occurs
when power is turned on or after the exit
of a simulation mode.
Improper communication with RADF
Cause
Improper connection or broken wire of
connector or harness
RADF control PWB defective
Control PWB (PCU) defective
Malfunction due to noise
Check
and
remedy
Check communication line connector
and harness.
Clear the trouble by turning power
supply On/Off.
01
Content RADF resist sensor defective
Detail
RADF resist sensor detection trouble
Cause
Sensor defective
Improper connection of sensor harness
inside RADF.
RADF control PWB defective
Check
and
remedy
Check resist sensor detection with
SIM2-2.
Check sensor harness inside RADF.
AR-405
11 – 7
1/21/1999
Trouble code
Description
Main 
code
Sub
code
U5
02
Content RADF eject/inversion sensor defective
Detail
RADF eject/inversion sensor detection
trouble
Cause
Defective sensor
Improper connection of sensor harness
inside RADF.
RADF control PWB defective
Check
and
remedy
Check eject/inversion sensor detection
with SIM2-2.
Check sensor harness inside RADF.
03
Content RADF timing sensor defective
Detail
RADF timing sensor detection trouble
Cause
Defective sensor
Improper connection of sensor harness
inside RADF
RADF control PWB defective
Check
and
remedy
Check timing sensor detection with
SIM2-2.
Check sensor harness inside RADF.
11
Content Paper feed motor operation error
Detail
Paper feed motor driving error
Cause
Motor lock
Improper motor speed
Overcurrent to motor
RADF control PWB defective
Check
and
remedy
Check paper feed motor operation with
SIM2-3,4.
U6
00
Content Desk communication trouble
Detail
Failed communication with desk
Communication line test error occurs
when power is turned on or after the exit
of a simulation mode.
Cause
Improper connection or broken wire of
connector or harness
Desk control PWB defective
Control PWB (PCU) defective
Malfunction due to noise.
Check
and
remedy
Clear the trouble by turning the power
supply On/Off.
Check communication line connector
and harness.
01 
 02
Content Desk 1, 2 CS lift-up trouble
Detail
Desk cassette lift-up trouble (1st - 3rd
cassettes).
Cause
Defective sensor
RADF control PWB defective
Broken gear
Lift-up motor defective
Check
and
remedy
Check lift-up sensor detection with
SIM4-2.
Check lift-up motor with SIM4-3.
08
Content Desk 24-V power supply error
Detail
No supply of DC24V to desk
Cause
Improper connection or broken wire of
connector or harness
Desk control PWB defective
Power supply unit defective
Check
and
remedy
Check power supply line connector and
harness.
Check 24-V voltage on power supply
unit and desk control PWB.
Trouble code
Description
Main 
code
Sub
code
U6
09
Content LCC lift motor trouble
Detail
LCC lift motor trouble
Cause
Sensor trouble
LCC control PWB trouble
Gear breakage
Lift motor trouble
Check
and
remedy
Check the sensor detection with SIM 4-2.
Check the lift motor operation with SIM
4-3.
10
Content Desk transport motor trouble
Detail
Desk transport motor operation trouble
Cause
Motor lock
Improper motor speed
Overcurrent to motor
RADF control PWB defective
Check
and
remedy
Check transport motor operation with
SIM4-6.
20
Content LCC communication trouble
Detail
LCC communication trouble
Error when power is turned on or in
communication line test after exiting SIM.
Cause
Connector harness improper connection
or disconnection
LCC control PWB trouble
Control PWB (PCU) trouble
Malfunction by noise
Check
and
remedy
Canceled by turning on the power.
Check the connector and harness of the
communication line.
21
Content LCC transport motor trouble
Detail
LCC transport motor operation trouble
Cause
Motor lock
Motor rpm abnormality
Motor overcurrent
LCC control PWB trouble
Check
and
remedy
Check the transport motor operation with
SIM 4-3.
22
Content LCC 24V power abnormality
Detail
DC24V not supplied to LCC
Cause
Connector harness improper connection
or disconnection
LCC control PWB trouble
Power unit trouble
Check
and
remedy
Check the connector and harness of
power line.
Check 24V power in the power unit and
the LCC control PWB.
50
Content Non-support trouble in automatic
detection of option connection (Desk
unit)
Detail
In automatic detection of option
connection, a non-support desk unit is
detected.
Cause
A non-support desk unit is connected to
the copier. 
Check
and
remedy
Check the desk unit.
AR-405
1/21/1999
11 – 8
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