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Model
AL-1566 (serv.man13)
Pages
72
Size
450.17 KB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / Test command, fax soft switch, trouble codes
File
al-1566-sm13.pdf
Date

Sharp AL-1566 (serv.man13) Service Manual ▷ View online

AL-1556/1566  TEST COMMAND, FAX SOFT SWITCH, TROUBLE CODES  10 - 69
E7
11
Content Shading trouble (White correction)
Detail
The CCD white scan level is abnormal when the 
shading.
Cause
Improper connection of the CCD unit flat cable
Dirt on the mirror, the lens, and the reference 
white plate
Copy lamp lighting abnormality
CCD unit abnormality
MCU PWB abnormality
(When occurred in the SPF scan position.)
Improper installation of the mirror unit
Check 
and 
remedy
Clean the mirror, lens, and the reference white 
plate.
Check the light quantity and lighting status of 
the copy lamp (TC 05-03).
Check the MCU PWB.
16
Content Abnormal laser output
Detail
When the laser output is stopped, HSYNC is 
detected.
Cause
Laser abnormality
MCU PWB abnormality.
Check 
and 
remedy
Check the laser emitting diode operation.
Replace the MCU PWB.
F5
02
Content Copy lamp lighting abnormality
Detail
The copy lamp does not turn on.
Cause
Copy lamp abnormality
Copy lamp harness abnormality
CCD PWB harness abnormality.
Check 
and 
remedy
Use TC 5-3 to check the copy lamp operations.
When the copy lamp lights up.
Check the harness and the connector between 
the CCD unit and the MCU PWB.
When the copy lamp does not light up.
Check the harness and the connector between 
the copy lamp unit and the MCU PWB.
Replace the copy lamp unit.
Replace the MCU PWB.
F6
10
Content FAX board trouble (AL-1566)
Detail
Communication trouble between MCU and FAX 
control PWB
Cause
FAX control PWB connector disconnection
Defective harness between FAX control PWB 
and MCU PWB
Motherboard connector pin breakage
FAX control PWB ROM error/Data error
IC on FAX PWB causes abnormality
Check 
and 
remedy
Check connector/harness of FAX control PWB 
and MCU PWB.
Check the grounding of the copier.
Check FAX control PWB ROM.
Replace the FAX PWB.
H2
00
Content Thermistor open
Detail
The thermistor is open.
The fusing unit is not installed.
Cause
Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection
The fusing unit is not installed.
Check 
and 
remedy
Check the harness and the connector between 
the thermistor and the PWB.
Use TC 14 to clear the self diagnostic display.
Main 
code
Sub 
code
Details of trouble
H3
00
Content Heat roller high temperature detection
Detail
The fusing temperature exceeds 240°C.
Cause
Thermistor abnormality
Control PWB abnormality
Fusing section connector disconnection.
Check 
and 
remedy
Use TC 5-02 to check the heater lamp blinking 
operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the control 
PWB.
When the lamp keeps ON.
Check the power PWB and the lamp control 
circuit on the MCU PWB.
Use TC 14 to clear the self diagnostic display.
H4
00
Content Heat roller low temperature detection
Detail
The fusing temperature does not reach 185°C 
within 27 sec of turning on the power, or the 
fusing temperature keeps at 140°C.
Cause
Thermistor abnormality
Heater lamp abnormality
Thermostat abnormality
Control PWB abnormality
Check 
and 
remedy
Use TC 5-02 to check the heater lamp blinking 
operation.
When the lamp blinks normally.
Check the thermistor and its harness.
Check the thermistor input circuit on the control 
PWB.
When the lamp does not light up.
Check for disconnection of the heater lamp and 
the thermostat. Check the interlock switch.
Check the power PWB and the lamp control 
circuit on the MCU PWB.
Use TC 14 to clear the self diagnostic display.
L1
00
Content Feeding is not completed within the specified 
time after starting feeding. (The scan head 
locking switch is locked)
Detail
The white area and the black marking on the 
shading plate are used to obtain the difference 
in the CCD level values for judgment of lock. 
When the difference in the levels of which and 
black is small, it is judged that the black mark 
could not be scanned by lock and the trouble 
code “L1” is displayed.
Cause
The scan head is locked by the lock switch.
Mirror unit abnormality
The scanner wire is disconnected.
The origin detection sensor abnormality
Mirror motor harness abnormality
Check 
and 
remedy
Check to confirm that the scan head lock switch 
is released.
Use TC 1-1 to check the mirror reciprocating 
operations.
When the mirror does not feed.
Check for disconnection of the scanner wire.
Check the harness and the connector between 
the mirror motor and the MCU PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use TC 1-2 to check the mirror home position 
sensor.
Main 
code
Sub 
code
Details of trouble
AL-1556/1566  TEST COMMAND, FAX SOFT SWITCH, TROUBLE CODES  10 - 70
7. Communication error codes (AL-1566)
A. Error code identification
Communication error xx (xxxx)
(In print out, the communication error display is made. In FAX status
check, “NGxxxxxx” is displayed.
When transmission or reception is not executed normally due to distur-
bance in protocol signals and image signals by the trouble in the line,
the code of 6 digits is displayed on the transmission result check menu
(reception result check menu).
Upper 2 digits of a communication error code: 00 – 58 (error code) is
displayed. (Communication result code)
Lower 4 digits of a communication error code: Error code1, Error code
2
1) Refer to the communication result code.
2) Refer to error code 1.
3) Refer to error code 2.
(Error code 1 other than V.34 mode is “00”.)
<Communication result code>
L3
00
Content Scanner return trouble
Detail
When the mirror base is returned for the 
specified time (6 sec) in mirror initializing after 
turning on the power, the mirror home position 
sensor (MHPS) does not turn ON. Or when the 
mirror base is returned for the specified time 
(about 6 sec) after start of copy return, the 
mirror home position sensor (MHPS) does not 
turn ON.
Cause
Mirror unit abnormality
Scanner wire disconnection
Origin detection sensor abnormality
Mirror motor harness abnormality
Check 
and 
remedy
Use TC 1-1 to check the mirror reciprocating 
operations.
When the mirror does not return.
Check for disconnection of the scanner wire.
Check the harness and the connector between 
the mirror motor and the MCU PWB.
Replace the mirror unit.
Replace the MCU PWB.
When the mirror does feed.
Use TC 1-2 to check the mirror home position 
sensor.
L4
01
Content Main motor lock detection
Detail
When the main motor encoder pulse is not 
detected for 100 msec.
Cause
Main motor unit abnormality
Improper connection or disconnection the main 
motor and the harness.
MCU PWB abnormality
Check 
and 
remedy
Use TC 25-01 to check the main motor 
operations.
Check connection of the main motor harness/
connector.
Replace the main motor.
Replace the MCU PWB.
L6
10
Content Polygon motor lock detection
Detail
The lock signal (specified rpm signal) does not 
return within a certain time (about 20 sec) from 
starting the polygon motor rotation.
Cause
Polygon motor unit abnormality
Improper connection or disconnection of the 
polygon motor and the harness.
MCU PWB abnormality
Check 
and 
remedy
Use TC 61-1 to check the polygon motor 
operations.
Check connection of the polygon motor 
harness/connector.
Replace the polygon motor.
Replace the MCU PWB.
U1
03
Content FAX board battery error (AL-1566)
Details
The SRAM backup battery voltage on FAX 
PWB falls.
Cause
The SRAM backup battery voltage on FAX 
PWB falls.
Check 
and 
remedy
Check voltage of the SRAM back up battery.
Replace the battery.
Main 
code
Sub 
code
Details of trouble
U2
04
Content EEPROM read/write error (Serial 
communication error)
Detail
EEPROM access process error
Cause
EEPROM abnormality
Check 
and 
remedy
Check that the EEPROM is properly set.
Use TC 16 to cancel the trouble.
Replace the MCU PWB.
11
Content Counter check sum error (EEPROM)
Detail
Check sum error of the counter area in the 
EEPROM
Cause
EEPROM abnormality
Check 
and 
remedy
Check that the EEPROM is properly set.
Use TC 16 to cancel the trouble.
Replace the MCU PWB.
U9
99
Content Operation panel language error
Detail
There is no language file. 
The language file is destroyed. 
Cause
Language file abnormality
MCU PWB abnormality
Check 
and 
remedy
MCU firmware download
Replace the MCU PWB.
Error code 
(Communication 
result)
Communication 
report result 
column
Communication interruption 
content
0 – 31
For details of 0 – 
31, refer to the 
communication 
result code.
Depends on the 
communication 
disconnection position.
For 16 or later, V.34 mode 
communication.
33
Busy
The calling side cannot 
connect the line with the 
other party.
34
Cancel
An interruption command is 
made during transmission or 
reception.
A reservation is canceled.
An interruption command is 
entered with the interruption 
key.
35
Power OFF
Power OFF during 
transmission or reception
36
(Recording paper 
empty)
Main 
code
Sub 
code
Details of trouble
AL-1556/1566  TEST COMMAND, FAX SOFT SWITCH, TROUBLE CODES  10 - 71
<Communication result codes>
(Note) For error codes 16 – 31, V.34 mode communication.
37
(Recording paper 
jam)
38
Reception 
memory over
Memory over during 
reception
39
(Discrepancy in 
the number of 
sheets)
40
(Interface not 
accepted)
41
Transmission 
length over
The length of transmission 
data of one page exceeds 
the range during 
transmission.
42
Reception length 
over
The length of reception data 
of one page exceeds the 
range during reception.
43
Communication 
(OK)
Communication enable 
before transmission
44
Document error
A document jam during 
direct transmission
45
(Image quality 
error)
46
No response from 
the other party
The FAX signal from the 
other party cannot detect 
within T1 time.
47
(Communication 
error)
48
OK
Communication normal end
49
No send request 
function on the 
other party
The other party has no send 
request function when 
receiving a send request.
The other party has no data 
to send.
50
Send request not 
accepted
DCN is received for DTC 
when sending a send 
request.
There is no data to send 
when sending a send 
request.
51
Send request 
enable number 
discrepancy
Discrepancy in the enable 
number when sending a 
send request.
Discrepancy in the system 
number when sending a 
send request.
52
No confidential 
function on the 
other party
The other party has no 
confidential function when 
sending a confidential 
message. (Including the 
other company’s machines)
53
Confidential 
function not 
accepted
DCN is received for NSS 
when receiving a 
confidential message.
54
Confidential box 
No. NG
A confidential box number 
which is not registered is 
directed when receiving a 
confidential message.
55
No interface 
function on the 
other party
The other party has no 
interface function when 
sending an interface 
command.
Error code 
(Communication 
result)
Communication 
report result 
column
Communication interruption 
content
56
Interface not 
accepted
DCN is received for NSS 
when sending an interface 
command.
A receiving station number 
which is not registered is 
directed when receiving an 
interface command.
57
Interface ID 
discrepancy
Discrepancy in the
interface ID when
receiving an interface
command.
58
Reception 
inhibition number
Transmission is made from 
a reception inhibition 
number.
Error 
code
Final reception signal 
(Transmitting side)
Final reception signal 
(Receiving side)
0
Abnormal signal
Abnormal signal
1
NSF, DIS
NSS, DCS
2
CFR
NSC, DTC
3
FTT
EOP
4
MCF
EOM
5
PIP, PIN
MPS
6
RTN, RTP
PRI-Q
7
No signal
DCN
8
PPR
PPS-EOP
9
PPS-EOM
10
PPS-MPS, PPS-NULL
11
RNR
RR
12
CTR
CTC
13
ERR
EOR-Q
14
PPS-PRI-Q
15
16
Abnormal signal
Abnormal signal
17
NSF, DIS
NSS, DCS
18
CFR
NSC, DTC
19
FTT
PPS-EOP
20
MCF
PPS-EOM
21
PIP, PIN
PPS-MPS, PPS-NULL
22
RTN, RTP
PRI-Q
23
No signal
DCN
24
PPR
25
RNR
RR
26
CTR
CTC
27
ERR
EOR-Q
28
PPS-PRI-Q
29
V.8 Phase-1
V.8 Phase-1
30
V.8 Phase-2
V.8 Phase-2
31
V.8 Phase-3
V.8 Phase-3
Error code 
(Communication 
result)
Communication 
report result 
column
Communication interruption 
content
AL-1556/1566  TEST COMMAND, FAX SOFT SWITCH, TROUBLE CODES  10 - 72
<Error codes 1>
Error codes 1 are fixed to “00”.
<Error codes 2>
Error 
codes 2
Content of communication interruption
Transmission/
Reception
01
Transmission length over
Transmission
02
EOL time over
Reception
03
Carrier detection time up
Reception
04
Polarity reversion detection (in phase C)
Transmission/
Reception
05
8 min over (in phase C)
Transmission
06
Memory image decoding error
Reception
07
Memory image decoding error
Transmission
08
Time up between frames in phase C
Transmission/
Reception
10
Communication request NG
Reception
11
Polarity reversion detection
Reception
12
Invalid command reception
Reception
13
Time over (1min timer/6sec timer)
Reception
14
PUT error
Reception
15
Time out occurrence during shift from 
Primary to Control in V.34 mode
Reception
20
Polarity reversion detection
Transmission
21
Invalid command reception
Transmission
22
Fall back retry number over
Transmission
23
Resend over of retry number
Transmission
24
Time over (T5 timer)
Transmission
25
Time over (T5 timer) in V.34 mode
Transmission
26
Time out occurrence during shift from 
Primary to Control in V.34 mode
Transmission
30
Communication error due to 
communication abnormality between 
FAX_SUB and FAX_MAIN
Transmission/
Reception
Page of 72
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