DOWNLOAD Sharp AL-1000 / AL-1010 (serv.man14) Service Manual ↓ Size: 246.22 KB | Pages: 25 in PDF or view online for FREE

Model
AL-1000 AL-1010 (serv.man14)
Pages
25
Size
246.22 KB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AL1000 Electrical Section
File
al-1000-al-1010-sm14.pdf
Date

Sharp AL-1000 / AL-1010 (serv.man14) Service Manual ▷ View online

PIN No.
Signal name
IN/OUT
Connected to
Description
250
/CPUWR
IN
CPU
CPU write signal
251
/CPURD
IN
CPU
CPU read signal
252
GND
Power
253
CPUCLK
IN
CPU
CPU system clock
254
GND
Power
255
TEST
PORT1
IN
AUTO SCAN
TEST
High: Normal Low: Test
256
/SCANST
IN
CPU (I/O)
Scanner process start signal
(3) Reset circuit
This circuit detects ON/OFF of power to control start/stop of each circuit. The 5V voltage of the main PWB is detected by the reset
IC to generate the reset signal.
When the power voltage reaches the specified level, the circuit operations are started. Before the power voltage falls below the
specified level, the circuit operations are stopped to prevent against malfunctions.
R265 R266
IC108D
C155
IC105
C156
C154
C190
To ASIC
Rest IC
AL-1000/1010
12-13
(4) Heater lamp control circuit
(1) Outline
The heater lamp control circuit detects the heat roller surface
temperature and converts in into a voltage level, which is in-
putted to the CPU analog input pin. 
The CPU converts the analog voltage into a digital signal level
and compares it with the set value of the simulation to turn
on/off the heater lamp according to the level, maintaining the
heat roller surface temperature at a constant level. 
5V
HLOUT(5-A4)
Thermostat
Heater lamp
HLOUT
PC2
TRC1
+24V
PR-
RY1
Selector
IC112  
ANo
IC110
CPU
PR
PR-
Driver
IC103
R112
120J1/4W
Q104
DTA143XKA
HL-
HL
Heat
roller
Thermistor
1
2
THOPEN   
AC  
Driver
IC114
AL-1000/1010
12-14
The lower the heat roller surface temperature is, the greater the
thermistor resistance is, and vise versa.
Therefore, the lower the heat roller surface temperature is, the
higher the thermistor terminal voltage is, and vise versa. The
thermistor terminal voltage is inputted to the CPU analog port.
The CPU controls ON/OFF of the heater lamp by this input volt-
age level.
[High temperature protect circuit in case of CPU hung up]
For IC119 3pin (reference voltage), +5V is divided by the resis-
tor.
The thermistor terminal voltage is inputted to IC119 2pin. 
When, therefore, the voltage at 2pin becomes lower than the
voltage at 3pin (when the heat roller temperature is about 220
C - 230˚C), IC119 1pin becomes HIGH, and the HL signal is
lowered to the GND level through IC114, stopping generation of
the heater lamp ON signal. (IC119 1pin is normal LOW.)
[When the heat roller surface temperature is lower than the
set level]
a. Since the thermistor terminal voltage is higher than the set
level, the HL signal from the CPU becomes HIGH. 
b. The HL signal is turned to be the HLOUT signal through
IC114 protect circuit, and inputted to the photo triac coupler
(PC2). 
c. When the internal triac turns on, a pulse is applied to the
gate of the external triac. Consequently a current flow from
the power source through the heater lamp to the triac, light-
ing the heater lamp.
[When the heat roller surface temperature is higher than
the set level]
a. Since the thermistor terminal voltage becomes lower than
the set value, the HL signal from the CPU becomes LOW.
b. The HL turns LOW, the PC2 turns OFF, the external triac
turns OFF, and the heater lamp turns OFF. 
[In case of the thermistor open]
The voltage at IC119 6pin over the voltage at 5pin to drive the
output THOPEN at 7pin to LOW. This is passed through the
selector to the CPU and the trouble code “H2” is displayed.
(5) Driver circuit (Solenoid)
(1) Outline
Since the control signal of each load outputted from the CPU
cannot drive the load directly, it is passed through the driver IC
to the load.
(2) Operation
The driver circuit forms a Darlington circuit with transistors. 
Therefore a large drive current is obtained from a small current
(CPU output current). When the driver input voltage is HIGH
(+5V), the transistor turns ON to flow a current in the arrow
direction, operating the load. When the driver is ON, the driver
output terminal voltage is 0V.
(6) Toner supply motor drive circuit
The IC101 is the motor control IC, which generates the pseudo
AC waveform with the pulse signals (TM, TM-) outputted from
ASIC, driving the toner supply motor.
Internal circuit 
(7) Main motor drive circuit
The main motor is driven by the MM signal from ASIC. While
the main motor is rotating, the MM signal is driven to HIGH and
passed through IC114 to the control circuit in the main motor to
rotate the main motor. The MMLD signal is kept HIGH until the
main motor speed reaches the specified rpm, and passed
through the selector to the CPU. 
3
4
5
6
7
8
1
IN1
2
IN2
IN3
IN4
IN5
IN6
IN7
GND
14
13
12
11
10
9
16
OUT1
15
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
COM
IC111
ASIC
IC114
TD62503F
X
Main motor
control circuit
(in main motor)
Selector
IC112
SIN2
5
14
CPU
IC110
MM
MM-
MMLD
LOAD
+24V
CPU
OUT PUT
LOAD
+24V
CPU
OUT PUT
R208
47KJ
R201
47KJ
2
9
1
5
+5V
IC101
TA7291S
IN1
IN2
GND
6
8
7
3
M
+
C201
10µF35V
TMa
TMb
ASIC
24V
TM
TM-
2
8
9
1
5
6
7
3
M
REG
GND
+5V
+24V
TMa
TMb
+24V
TMa
TMb
4pin is NC pin.
Protection circuit
(Heat insulation)
AL-1000/1010
12-15
2
TDA
13
TDB
9
RSA
3
REF
A
14
REF
B
10
RSB
5
IN /A
8
IN A
16
IN/B 
17
IN B
7
VSA
12
VSB
1
OU
T A
6
OU
T A
11
OU
T B
18
OU
T B
4
GA
15
GB
IC118
SLA
7027MU
CPU
CP101
ICP
-N3
8(ROHM)
24V
C321
47µ35V
M
5V
C35
7
47µ
F
25V
R340
47K
J
C273
470
PF
R339
47K
J
R345
750
J
C257
7
470
PF
R297
R114
1J2W
R338
2.4K
J
R344
2.4K
J
R165
1J2W
C254
220
0p
C276
220
0PF
R296
620J
IC114
ASIC
R346
@@@@@@@@@@@@@@@
100J
Mirror motor
(8) Mirror motor circuit
The mirror motor is a stepping motor, and it uses the IC118 and the constant current chopper control IC (SLA7027). For control, the
CPU outputs the drive signal to the IC118 to drive the mirror motor with 1-2 phase excitement. 
AL-1000/1010
12-16
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