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Model
R-952M
Pages
28
Size
634.6 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-952m.pdf
Date

Sharp R-952M Service Manual ▷ View online

R-952M  -  13
Pin No.
Signal
I/O
Description
92
VREF
IN
Connected to GND.
93
AVSS
IN
Connected to VC.
94
COM3
OUT
Terminal not used.
95
COM2
OUT
Common data signal: COM3.
Connected to LCD (Pin No. 35).
96
COM1
OUT
Common data signal: COM2.
Connected to LCD (Pin No. 34).
97
COM0
OUT
Common data signal: COM1.
Connected to LCD (Pin No. 33).
98-99
VL3-VL2
IN
Power source voltage input terminal.
Standard voltage for LCD.
100
C2
IN
Terminal not used.
 
 DESCRIPTION OF LSI
LSI(IZA963DR)
The I/O signal of the LSI(IZA963DR) are detailed in the following table.
R-952M  -  14
    SERVICING
transformer.
4) Re-install the outer case (cabinet).
5) Re-connect the power supply cord after the outer
case is installed.
6) Run the oven and check all functions.
A.
 On some models, the power supply cord between the
touch control panel and the oven itself is so short that
the two can't be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control
panel while keeping it  connected to the oven.
B.
 On some models, the power supply cord between the
touch control panel and the oven proper is long
enough that they may be separated from each other.
For those models, therefore, it is possible to check and
repair the controls of the touch control panel while
keeping it apart from the oven proper; in this case you
must short both ends of the door sensing switch (on
PWB) of the touch control panel with a jumper, which
brings about an operational state that is equivalent to
the oven door being closed. As for the sensor-related
controls of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance equal
to that of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is equiva-
lent to the oven door being closed. Connect an
external power source to the power input terminal of
the touch control panel, then it is possible to check
and repair the controls of the touch control panel; it is
also possible to check the sensor-related controls of
the touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel
assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC -
10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing
static electricity.
2) Connect the connector of the key unit to the control
unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnor-
mal voltage due to static electricity etc. is not applied
to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to
PWB, making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
E
C B
Transistor
2SB1238
Transistor
KRC243M
E
C
B
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output terminals.
For this reason, it is easily influenced by the surrounding
high voltage power source, static electricity charge in
clothes, etc., and sometimes it is not fully protected by the
built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx. 1M ohm
2. Shapes of Electronic Components
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so.
To perform the servicing, power to the touch control
panel is available either from the power line of the oven
itself or from an external power source.
(1) Servicing the touch control panel with power
supply of the oven :
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING AND PRESENTS A HAZARD .
T
herefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power
transformer.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply
cord.
After checking the performance of the touch control
panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power
R-952M  -  15
1. CARRY OUT 3D CHECKS.
2. Remove the control panel assembly referring to
"CONTROL PANEL REMOVAL".
3. Disconnect the all leads from the switches.
4. Remove each one (1) screw holding the upper latch
hook and lower latch hook to the oven cavity.
5. Remove the upper and lower latch hooks from the
oven cavity.
6. Push the monitored latch switch downwards with
pushing the retaining tab.
7. Push the monitor switch or stop switch rightwards with
pushing the retaining tab.
CAUTION: When removing the switch, do not break the
tabs of the latch hooks.
COMPONENT REPLACEMENT AND ADJUSTMENT
REPLACEMENT
1. CARRY OUT 3D CHECKS
2. Remove five (5) screws holding the upper and lower
oven hinge to the oven cavity.
3. Now, the lower oven hinge is free.
4. Separate the door assembly and upper oven hinge.
Door assembly is now free.
5. Re-install lower oven hinge to the new door assembly.
6. On re-installing new door assembly, secure the upper
and lower oven hinges with the five (5) mounting
screws to the oven cavity. Make sure the door is
parallel with bottom line of the oven face plate and the
latch head pass through the latch holes correctly.
7. CARRY OUT 4R CHECKS
Note: After any service to the door, the approved micro-
wave survey meter should be used to assure in
compliance with proper microwave radiation  stand-
ards. (Refer to Microwave Measurement Proce-
dure.)
RE-INSTALL
DOOR 
ASSEMBLY
SCREWS
SCREWS
UPPER
OVEN HINGE
OUTER CASE
CABINET
LOWER
OVEN HINGE
LATCH
HEADS
Figure C-8.
Door Assembly Replacement and
Adjustment
CHOKE COVER REMOVAL
1. Insert an iron plate (thickness of about 0.5mm) or flat
type screw driver to the gap between the choke cover
and door panel as shown in figure C-9 to free the
engaging part. The protect sheet may be used so as
not to damage the door panel.
2. Lift up the choke cover, now choke cove is free.
FLAT TYPE
SCREW-DRIVER
PROTECT BY TAPE
CHOKE
COVER
DOOR
PANEL
DOOR
Figure C-9. Choke Cover Removal
Figure C-6. Switches
MONITORED LATCH SWITCH, DOOR SWITCH AND MONITOR SWITCH REMOVAL
DOOR REPLACEMENT AND ADJUSTMENT
DOOR PARTS REMOVAL
SW3 Monitor
 switch
SW1 Monitored
 latch switch
SW2 Stop switch
Tab
Tab
Tab
R-952M  -  16
DOOR FRAME AND GLASS REMOVAL
Remove the door assembly, refer to items 1 to 4 of “DOOR
REPLACEMENT”.
1. Place the door assembly on a soft cloth with facing up.
2. Remove the choke cover, referring to “CHOKE COVER
REMOVAL”.
3. Remove the eight (8) screws holding the door frame to
the door panel assembly.
4. Release the  door frame from door assembly. Now, the
door frame is free.
5. Remove the two (2) glass stopper holding door glass to
the door frame.
6. Slide the door glass to the up side until stopped by door
frame.
7. Lift up the door glass, now the door glass is free.
LATCH HEAD REMOVAL
1. Remove the choke cover, referring to “CHOKE COVER
REMOVAL”.
2. Release the latch spring from the tabs of the door
panel.
3. Release the latch spring from the latch head.
4. Release the latch head from the door panel.
5. Now, the latch head is free.
COMPONENT REPLACEMENT AND ADJUSTMENT
WARNING:
 
 BEFORE CARRYING OUT ANY WORK CARRY OUT 3D CHECKS
1)  
D
isconnect the supply.
2)  
D
oor opened, and wedged open
3)  
D
ischarge high voltage capactior
WIRING / RE-WIRING
RE-WIRING
Ensure the following:
1.  Wires must not touch:
a)  High voltage parts.
(Magnetron, high voltage transformer, high voltage capacitor and high voltage rectifier assembly)
b)  Parts that become hot.
(Heating elements, oven lamp, oven cavity magnetron and high voltage transformer)
c)  Sharp edges
(Bottom plates, oven cavity, waveguide flange, chassis support and other metallic parts)
d)  Movable parts
(Fan blade, any motor, switch lever and open button)
2.  Positive lock connectors are fitted correctly.  Ensure the locking pin is located correctly.
3.  Wires are connected correctly as per pictorial diagram.
4.  No wire leads are trapped by the outer wrap.
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