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Model
R-90GCK (serv.man17)
Pages
48
Size
1.28 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-90gck-sm17.pdf
Date

Sharp R-90GCK (serv.man17) Service Manual ▷ View online

3
R-90GCK
APPEARANCE VIEW
OVEN
Operatiing keys
1. AUTO COOK key
2. LESS/MORE keys
3. WEIGHT keys
4. AUTO DEFROST key
5. BASIC COOK key
6. RECIPES key
7. MENU keys
8. TIME keys
1. Control panel
2. Waveguide cover (DO NOT REMOVE)
3. Oven lamp
4. Oven cavity
5. Coupling
6. Door latches
7. Door opening handle
(To open the door, pull the handle down and forward.
Never hold the door handle when moving the oven.)
8. Door seals and sealing surfaces
9. Ventilation cover (DO NOT REMOVE)
10. Outer cabinet
23
22
21
20
19
18
2
3
1
6
7
5
4
10
9
8
16
17
12
13
14
15
11
9. CLOCK SET key
10. STOP/CLEAR key
11. DUAL MODE keys
12. GRILL key
13. CONV.(
°
C) key
14. POWER LEVEL key
15. INFO key
16. KITCHEN TIMER key
17. START/AUTO MINUTE key
Digital display and indicators:
18 HIGH SPEED indicator
19 GRILL indicator
20 CONVECTION indicator
21 MICROWAVE indicator
22 COOKING IN PROGRESS indicator
23 MORE/LESS indicator
CONTROL PANEL
16
15
17
1
2
3
4
5
7
8
6
13
5
14
12
9
10
11
11. Power cord
12. Air-vent openings
13. Turntable
14. Turntable support
15. Low rack
16. High rack
17. Splash guard
NOTE:
Some one-touch cooking features such as "AUTO MINUTE" are disabled after three minutes when the oven
is not in use. These features are automatically enabled when the door is opened and closed or the STOP/
CLEAR pad is pressed.
4
R-90GCK
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions
during oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and
secondary interlock switch and 3rd. latch switch. (In this
condition, the monitor switch contacts are opened.)
IMPORTANT:
When the oven door is closed, the contacts COM-NC
of the monitor switch  must be open. When the
microwave oven is plugged in a wall outlet (230 - 240V
/ 50Hz), the line voltage is supplied to the noise filter.
Figure O-1 on page 32
1. The display will show "PRESS STOP".
To set any program or set the clock, you must first touch
the STOP/CLEAR pad. The display will clear, and
"  . 0  " will appear.
NOTE: When the door is opened, the oven lamp comes
on.
2. A signal is input to the control unit, energizing the coil
of shut-off relay (RY-4). RY4 contacts close, completing
a circuit to the damper motor. The damper motor now
operates moving the damper to the open position,
thereby closing the contacts of the  damper switch
inputs a signal to the control unit.  The coil of relay RY-
4 is de-energized, opening its contacts, thereby turning
off the damper motor.
MICROWAVE COOKING CONDITION
HIGH COOKING
Program desired cooking time by touching the TIME keys.
When the START pad is touched, the following operations
occur:
1. The contacts of relays are closed and components
connected to the relays are turned on as follows.
(For details, refer to Figure O-2)
RELAY
CONNECTED COMPONENTS
RY-1
Oven lamp/Turntable motor
RY-2
High voltage transformer
RY-3
Convection motor
RY-4
Damper motor
RY-5
Fan motor
RY-6
Convection motor
2. The line voltage is supplied to the primary winding of
the high voltage transformer. The voltage is converted
to about 3.3 volts A.C. output on the filament winding
and high voltage of approximately 2000 volts A.C. on
the secondary winding.
3. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
4. The 2450 MHz microwave energy produced in the
magnetron generates a wavelength of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
5. When the cooking time is up, a signal tone is heard and
the relays RY1 + RY2 + RY5 go back to their home
position. The circuits to the oven lamp, high voltage
transformer, fan motor and turntable motor are cut off.
6. When the oven door is opened during a cooking cycle,
the switches come to the following condition.
Switch
Contact
          Condition
During
Oven Door
Cooking
Open(No cooking)
Secondary interlock
switch
COM-NO
Closed
Opened
Door sensing switch
COM-NO
Closed
Opened
3rd. latch switch
COM-NO
Closed
Opened
Monitor Switch
COM-NC
Opened
Closed
The circuit to the high voltage transformer is cut off
when the contacts of relay RY2, and the contacts
(COM-NO) of the secondary interlock switch are made
open. The circuit to the fan motor is cut off when the
relay RY5 is made open. The circuit to the turntable
motor is cut off when the contacts (COM-NO) of the
secondary interlock switch are made open. The oven
lamp remains on even if the oven door is opened after
the cooking cycle has been interrupted, because the
relay  RY1  stays closed. Shown in the display is
remaining time.
7. MONITOR SWITCH CIRCUIT
The monitor switch is mechanically controlled by the
oven door, and monitors the operation of the secondary
interlock switch and the relay RY2.
7-1. When the oven door is opened during or after the
cycle of a cooking program, the secondary interlock
switch and the door sensing switch must open their
contacts (COM-NO) first. After that the contacts
(COM-NC) of the monitor switch can be closed and
the contacts (COM-NO) of 3rd. latch switch are made
open.
7-2. When the oven door is closed, the contacts (COM-
NC) of the monitor switch must be opened and the
contacts (COM-NO) of 3rd. latch switch must be
closed. After that the contacts (COM-NO)  of the
secondary interlock switch and the door sensing
switch are made closed.
7-3. When the oven door is opened and the contacts
(COM-NO) of  the secondary interlock switch remain
closed, the fuse F10A will blow. Because the relay
RY2 and monitor switch are closed  and a short circuit
is caused.
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the high voltage
transformer intermittently within a 32-second time base
through the relay contact which is coupled with the cur-
rent-limiting relay RY2. The following levels of microwave
power are given.
5
R-90GCK
NOTE: The ON/OFF time ratio does not correspond
with the percentage of microwave power,
because approx. 3 seconds are needed for
heating of the magnetron filament.
CONVECTION COOKING CONDITION
PREHEATING CONDITION
Program desired convection temperature by touching the
CONV.(˚C) key. When the START key is touched, the
following operations occur: (Figure O-3)
1. The coil of shut-off relays (RY1, RY3 and RY5) are
energized, the oven lamp, cooling fan motor, turntable
motor and convection motor are turned on. The contacts
(COM-NO) of relay RY6 are opened.
2. The coil of relay (RY4) is energized by the control unit.
The damper is moved to the closed position, closing
the damper switch contacts. The closing of the damper
switch contacts sends a signal to the LSI on the control
unit de-energizing the relay (RY4) and opening the
circuit to the damper motor.
3.  The solid-state relays are energized by the control unit
and the main supply voltage is applied to the top and
side heating elements.
4. When the oven temperature reaches the selected
preheat temperature, the following operations occur:
4-1. The solid-state relays are de-energized by the
control unit temperature circuit and thermistor,
opening the circuit to the heating elements.
4-2. The oven will continue to function for 30 minutes,
turning the heating elements on and off, as needed
to maintain the selected preheat temperature. The
oven will shutdown completely after 30 minutes
CONVECTION COOKING CONDITION
Enter the cooking time by touching TIME keys and select
the temperature by touching CONV.(˚C) key. When the
START pad is touched, the following operations occur:
Figure O-3 on page 33
1. The numbers on the digital read-out start to count down
to zero.
2. The oven lamp, turntable motor, cooling fan motor and
convection motor are energized. The contacts (COM-
NO) of relay RY6 are opened.
3. The damper is moved to the closed position.
4.  The solid-state relays are energized (if the cavity
temperature is lower than the selected temperature)
and the main supply voltage is applied to the heating
elements to return to the selected cooking temperature.
5. Upon completion of the cooking time, the audible signal
will sound, and oven lamp, turntable motor, cooling fan
motor and convection motor are de-energized. At the
end of the convection cycle, if the cavity air temperature
is above 111˚C, the circuit to RY5 will be maintained (by
the thermistor circuit) to continue operation of the cooling
fan motor until the temperature drops below 90˚C, at
which time the relay will be de-energized, turning off the
fan motor. Relay RY3 will however, open as soon as the
convection cycle has ended, turning off the convection
fan motor.
6. At the end of the convection cook cycle, if the cavity air
temperature is below 120˚C, shut-off relay (RY4) is
energized turning on the damper motor. The damper is
returned to the open position, closing the damper
switch contacts which send a signal to the control unit,
de-energizing shut-off relay (RY4).
GRILL COOKING
Enter cooking tim nd then touch the GRILL key. When the
start pad is touched, following operations occur;
Figure O-4 on page 33
1. The contacts of the relays RY1, RY3 and RY5 are
closed, and the oven lamp, turntable motor, convection
motor and fan motors are energized. The contacts
(COM-NO) of relay RY6 are closed.
NOTE :The rotate direction of the convection motor is
reverse to one of the convection cooking by
the relay RY6.
2. The damper is moved to the closed position.
3. The solid-state relays are energized and the main
supply voltage is applied to the top and side heating
elements.
NOTE :After cooking, the operation of the fan motors,
damper motor is the same as one of the
convection cooking.
DUAL1 COOKING
Enter cooking time and then touch DUAL1 key. When the
start pad is touched, following operations occur;
Figure O-5 on page 34
1. The contacts of the relays RY1, RY3 and RY5 are
closed, and the oven lamp,  turntable motor, convection
motor and fan motors are energized. The contacts
(COM-NO) of relay RY6 are closed.
NOTE :The rotate direction of the convection motor is
revers to one of the convection cooking.
2. The damper is moved to the closed position.
3. The solid-state relays are energized and the main
supply voltage is applied to the top and side heating
elements.
4. The relay RY2 is energized and the microwave energy
is generated by magnetron.
NOTE: After cooking, the operation of the fan motors,
damper motor is the same as one of the
convection cooking.
DUAL2 COOKING
Enter cooking time and then touch DUAL2 key. When the
start pad is touched, following operations occur;
Figure O-6 on page 34
1. The contacts of the relays RY1, RY3 and RY5 are
closed, and the oven lamp,   turntable motor, convection
motor and fan motors are energized. The contacts
(COM-NO) of relay RY6 are opened.
2. The damper is moved to the closed position.
3. The solid-state relays and relay RY2 are energized,
and the main supply voltage is applied to the top and
side heating elements and the high voltage transformer
alternately.
NOTE: After cooking, the operation of the fan motors,
damper motor is the same as one of the
convection cooking.
100% (HIGH)
32 sec. ON
70% (MEDIUM 
HIGH)
Approx. 70%
100%
24 sec. ON
8 sec. OFF
14 sec. OFF
20 sec. OFF
26 sec. OFF
50% (MEDIUM)
Approx. 50%
18 sec. ON
30% (MEDIUM 
LOW)
Approx. 30%
12 sec. ON
10% (LOW)
Approx. 10%
6 sec. ON
6
R-90GCK
AUTOMATIC COOKING
Automatic cooking will automatically compute the oven
temperature, microwave power and cooking time. And
the oven will cook according to the special cooking
sequence.
POWER CONTROL FOR MANUAL COOKING
Following table shows the power control for manual
cooking.
FIRE SENSING FEATURE (MICROWAVE MODE)
This model incorporates a sensing feature which will stop
the oven's operation if there is a fire in the oven cavity
during microwave cooking. This fire sensing feature will
operate when the microwave power level is set to 80% or
more. This is accomplished by the LSI repeatedly meas-
uring the voltage across the temperature measurement
circuit (thermistor) during it's 32-seconds time base com-
paring the obtained voltage measurements. If the most
recent  voltage measured is 300 mV greater than the
previous voltage measured, the LSI judges it as a fire in the
oven cavity and switches off the relays to the power
transformer, fan motor and convection motor. The LSI also
stops counting down and closes the damper door so that
no fresh air will enter the oven cavity. Please refer to the
following section for a more detailed description.
Operation
Please refer to the timing diagrams below.
1. The fire sensing will start after 30 minutes when the
oven is started.
2. The thermistor operates within a 32-seconds time base
and it is energized for three (3) seconds and off for 29
seconds.  Two (2) seconds after the thermistor is
energized, the voltage across the temperature
measurement circuit is sampled by the LSI and twenty
five (25) seconds after the thermistor is cut off the LSI
turns on the convection fan for three (3) seconds.
3. The above procedure is repeated. If the difference
between the first voltage measured (in step 1) and the
voltage measured when the procedure is repeated
(step 2) is greater than 300 mV the LSI makes the
judgment that there is a fire in the oven cavity and will
switch off the relays to the power transformer, fan
motor and convection motor.
Micro ON
Side heaer
%
-
-
70
50
30
10
70
50
30
10
70
50
30
10
70
50
30
10
0
0
0
0
-
-
-
-
-
-
-
-
-
-
-
-
-
 
-
220
o
C
220
o
C
200
o
C
220 - 250
o
C
180 - 190
o
C
40 - 160
o
C
200
o
C
220 - 250
o
C
180 - 190
o
C
40 - 160
o
C
Side heaer
%
-
100
30
50
70
90
30
50
70
90
30
50
70
90
30
50
70
90
20
20
20
20
100
60
60
60
50
50
50
50
40
40
40
40
30
Top heaer
%
-
100
30
50
70
90
30
50
70
70
30
50
70
70
30
30
10
10
10
10
10
10
100
60
50
50
50
50
40
40
40
40
30
30
30
70%
-
50%
50%
30%
10%
50%
50%
30%
10%
50%
50%
30%
10%
50%
50%
30%
10%
-
-
-
-
-
-
-
-
-
-
-
-
-
Micro 
%
10-100
-
70
50
30
10
70
50
30
10
70
50
30
10
70
50
30
10
70
50
30
10
-
-
-
-
-
-
-
-
-
-
-
-
-
Micro. OFF
Oven
temperature
Powr down
time
Power after powr down time
Manual
MENU
MICROWAVE
GRILL
REHAET
CONV.
(Normal)
DUAL1
DUAL2
Air
Balancel
Jet
Jet
Conv.
Conv.
Conv.
Conv.
Conv.
Conv.
Conv.
Conv. or Jet
-
-
-
-
-
50%
-
-
-
-
-
40 - 250
o
C
250
o
C
230
o
C
200 - 220
o
C
40 -190
o
C
250
o
C
230
o
C
200 - 220
o
C
40 - 190
o
C
250
o
C
230
o
C
200 - 220
o
C
40 - 190
o
C
 
40 min.
60 min.
All
30 min.
All
30 min.
All
45 min.
All
45 min.
None
30 min.
30 min.
20 min.
20 min.
30 min.
30 min.
20 min.
20 min.
60 min.
60 min.
30 min.
20 min.
-
-
-
-
-
-
-
-
-
-
-
-
-
50%
30%
30%
30%
-
-
30%
30%
30%
20%
30%
30%
30%
20%
30%
30%
30%
20%
-
-
-
20%
20%
20%
-
-
30%
30%
30%
20%
30%
30%
30%
20%
30%
30%
30%
20%
Top heaer Side heaer
Side heaer
Micro. 
Micro. ON
Micro. OFF
Cool oven 
(Oven Temperature 
less  than 59˚C)
After preheating 
(Oven Temperature
more than 100˚C)
Warm oven 
(Oven Temperature  
60˚C - 99˚C)
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