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R-895M - 25

1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads and the connectors from the

control unit.

3. Remove the one (1) screw holding the control panel

assembly to the oven cavity front plate.

4. Lift up the control panel assembly and pull it forward.

Now the control panel assembly is free.

NOTE:
1. Before attaching a new key unit, wipe off remaining

adhesive on the control panel frame surfaces com-
pletely with a soft cloth soaked in alcohol.

2. When attaching the key unit to the control panel frame,

adjust the upper edge and right edge of the key unit to
the correct position of  control panel frame.

3. Stick the key unit firmly to the control panel frame by

rubbing with soft cloth not to scratch.

1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the noise filter to the

chassis support.

3. Release the noise filter from the tabs of the fan duct.
4. Remove the one (1) screw holding the chassis support

to the oven cavity front flange.

5. Remove one(1) screw holding the chassis support to the

magnetron.

6. Remove the chassis support from the oven cavity.
7. Disconnect the wire leads from the fan duct.
8. Remove the one (1) screw holding the capacitor holder

to the oven cavity back plate.

9. Release the tabs of the capacitor holder from the fan

duct.

10.Remove the one (1) screw holding the fan duct to the

oven cavity back plate.

11.Remove the fan duct from the oven.
12.Remove the fan duct from the fan motor shaft accord-

ing to the following procedure.
1) Hold the edge of the rotor of the fan motor by using

a pair of groove joint pliers.

2) Remove the fan blade assembly from the shaft of

the fan motor by pulling and rotating the fan blade
with your hand.

3) Now, the fan blade is free.

12.Remove the two (2) screws  holding the fan motor to the

fan duct.

13.Now, the fan motor is free.

1. Install the the fan motor to the fan duct with the two (2)

screws.

2. Install the fan blade to the fan motor shaft according to

the following procedure.
1) Hold the centre of the bracket which supports the

shaft of the fan motor on a flat table.

2) Apply the screw lock tight into the hole  (for shaft) of

the fan blade.

3) Install the fan blade to the shaft of fan motor by

pushing the fan blade with a small, light weight, ball
peen hammer or rubber mallet.

3. Insert the tabs of the capacitor holder to the fan duct.
4. Install the fan duct to the oven cavity back plate with the

one (1) screw.

5. Install the capacitor holder to the oven cavity back plate

with the one (1) screw.

6. Re-install the chassis support to the oven cavity with the

one (1) screw.

7. Re-fit the one(1) screw to secure the chassis support to

the magnetron.

8. Install the noise filter to the fan duct and the chassis

support with the one (1) screw.

9. Re-connect the wire leads to the fan motor.

1. CARRY OUT 3D CHECKS.
2. Disconnect the filament leads of high voltage trans-

former from high voltage capacitor and the magnetron.

3. Disconnect the high voltage transformer secondary

wire  from the high voltage transformer.

4. Disconnect the main wire harness from the high volt-

age transformer.

5. Remove the two (2) screws and one (1) washer holding

the transformer to the base plate.

7. Remove the transformer.
8. Now the high voltage transformer is free.

1. CARRY OUT 3D CHECKS.
2. Disconnect the H.V. wire B and filament lead of the

transformer from the magnetron.

3. Remove the one (1) screw holding the chassis support

to the magnetron.

4. Move the air intake duct to left.
5. Carefully remove four (4) screws holding the magnetron

to the waveguide.   When removing the screws hold the
magnetron to prevent it from falling.

6. Remove the magnetron from the waveguide with care

so the magnetron antenna is not hit by any metal object
around the antenna.

CAUTION: WHEN REPLACING THE MAGNETRON,

BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS ARE TIGHTENED SECURELY.

R-895M - 26

Terminal

Push

Pull down

1

2

Lever

Positive lock¤
connector

Cutting pliers

Bridges

Bridges

Turntable motor 
cover

Screw; 
LX-EZA045WRE0 

Turntable motor cover

Base plate  

Tabs 

Slits 

Coil

Gap

Rotor

Bracket

Stator

Groove joint pliers

Shaft

Axis

Stator

Rotor

These are the positions 
that should be pinched 
with pliers.

Shaft

Table

Center of
bracket

1. CARRY OUT 3D CHECKS.
2. Push the lever of positive lock

®

 connector.

3. Pull down on the positive lock

®

 connector.

CAUTION: WHEN YOU (SERVICE ENGINEERS) CON-

NECT THE POSITIVE LOCK

®

  CONNEC-

TORS TO THE TERMINALS, CONNECT
THE POSITIVE LOCK

®

  SO THAT THE LE-

VER FACES YOU.

Removal
2. Remove the turntable from the oven cavity.
3. Turn the oven over.
4. Cut the four (4) bridges holding the turntable motor

cover to the base plate with cutting pliers as shown in
Figure C-2(a).

CAUTION: DO NOT DROP THE TURNTABLE MOTOR

COVER INTO THE OVEN AFTER CUTTING
THE BRIDGES. BECAUSE IT WILL DAM-
AGE THE WIRE LEADS OF THE MOTOR
AND IT IS DIFFICULT TO REMOVE IT OUT
OF THE OVEN.

5. Remove the turntable motor cover from the base plate.
6. Disconnect the wire leads from the turntable motor.
7. Remove the one (1) screw holding the turntable motor

to the turntable motor angle.

8. Bend the turntable motor retaining tab back to release

the motor.

9. Remove the turntable motor from the turntable motor

angle. Now, the turntable motor is free.

Re-install
1. Remove the any sharp edges on the turntable motor

cover and the base plate with the cutting pliers.

2. Re-install turntable motor by locating shaft onto turnta-

ble motor shaft to the turntable motor angle with the one
(1) screw.

3. Bend the turntable motor retaining tab forward to se-

cure the motor.

4. Re-connect the wire leads to the turntable motor.
5. Insert the two (2) tabs of the turntable motor cover into

the slits of the base plate as shown in Figure C-2(b).

6. Re-install the turntable motor cover to the base plate

with the screw (LX-EZA045WRE0) as shown in Figure
C-2(b).

R-895M - 27

Power supply cord

Green/ Yellow
wire

Brown wire

Oven cavity back plate 

Blue wire

Noise filter

Screw

L

TP

F 8 A

TL

RED

20 A

WHT

N

POWER
SUPPLY CORD

MOULDING
CORD STOPPER

OVEN CAVITY
BACK PLATE

SQUARE HOLE

1. CARRY OUT 3D CHECKS.
2. Remove the two(2)wires leads as Positive lock

®

connector removal above.

3. Lift up the oven lamp from its retaining clips.
4. Now, the oven lamp is free.

1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the green/yellow

wire to the cavity back plate.

3. Disconnect the leads of the power supply cord from the

noise filter, referring to the Figure C-4(a).

4. Release the power supply cord from the rear cabinet.
5. Now, the power supply cord is free.

1. Insert the moulding cord stopper of power supply cord

into the square hole of the cavity backplate, referring to
the Figure C-4(b).

2. Install the earth wire lead of power supply cord to the

oven cavity with one (1) screw and tight the screw.

3. Connect the brown and blue wire leads of power supply

cord to the noise filter correctly, referring to the Pictorial
Diagram.

BULB

LOCK

1. CARRY OUT 3D CHECKS.
2. Remove the two (2) screws holding the two (2) termi-

nals of the main wire harness to the top heating
element.

3. Remove the two (2) screws holding the two (2) grill

heater angles to the top of the oven cavity.

4. Remove the two (2) grill heater angles from the oven

cavity.

5. Remove the top heating element from the top of the

oven cavity.

6. Now the top heating element is free.

1. CARRY OUT 3D CHECKS.
2. Remove the control panel assembly referring to "CON-

TROL PANEL ASSEMBLY REMOVAL".

3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to

the oven cavity.

5. Remove the latch hook.
6. Remove the switch(es) from the latch hook by pushing

the retaining tab backwards slightly and turning the
switch(es) on the post.

7. Now the switch(es) is free.

SW2: Stop switch

SW3: Monitor switch

SW1: Monitored

latch switch

Tab

Post

Post

1. CARRY OUT 3D CHECKS.
2. Remove the turntable motor cover from the base plate,

referring to "TURNTABLE MOTOR REPLACEMENT".

3. Disconnect the wire leads from the bottom heating

element.

4. Remove the two (2) nuts holding the heater cover and

heater packing to the bottom heater.

5. Remove the heater cover and the heater packing from

the bottom heating element.

6. Re-move the two(2) nuts holding the bottom heating

element to the oven cavity.

7. Remove the bottom heating element from the oven

cavity .

R-895M - 28

Choke Cover

Putty Knife

Door Frame

Latch hook

Door

SW2: Stop switch

Latch
Heads

SW3: Monitor switch

SW1: Monitored

latch switch

Tab

If the monitored latch switch, stop switch and monitor
switch do not operate properly due to a mis-adjustment,
the following adjustment should be made.
1. CARRY OUT 3D CHECKS.
2. Loosen the two (2) screws holding the latch hook to

the oven cavity front flange.

3. With the door closed, adjust the latch hook by moving

it back and forward or up and down. In and out play of
the door allowed by the latch hook should be less than
0.5 mm. The horizontal position of the latch hook should
be placed where the monitor switch has activated with
the door closed. The vertical position of the latch hook
should be placed where the monitored latch switch and
stop switch have activated with the door closed.

4. Secure the screws with washers firmly.
5. Make sure that all switches operate. If the latch head

has not pushed the plungers of the monitor switch with
door closed, adjust the latch hook position.
At that time, the latch head should have pushed the
plungers of the monitored latch switch and stop switch.
If the latch head has not pushed the plungers of the
monitored latch switch and stop switch with door closed,
loose two (2) screws holding latch hook to oven cavity
front flange and adjust the latch hook position.

1. In and out play of door remains less than 0.5 mm when

latched position. First check the latch hook position,
pushing and pulling upper portion of the door toward
the oven face. Then check the lower latch hook posi-
tion, pushing and pulling lower portion of the door
toward the oven face. Both results (play of the door)

should be less than 0.5mm.

2. The contacts (COM-NO) of the stop switch and the

monitored latch switch open within 1.8mm gap be-
tween right side of cavity face plate and door when
door is opened.

3. When the door is closed, the contacts (COM-NO) of the

stop switch close.

4. When the door is closed the contacts (COM-NC) of the

monitor switch and monitored latch switch open. And
the contacts (COM-NO) of their switches close.

5. Re-install outer case and check for microwave leakage

around the door with an approved microwave survey
meter. (Refer to Microwave Measurement Procedure.)

1. Disconnect the oven from the power supply.
2. Pull open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the

gap between the choke cover and door frame as shown
in Figure C-7 to free engaging parts.

4. Release choke cover  from door panel.
5. Now choke cover is free.
NOTE: When carrying out any repair to the door, do

6. Lift the door upwards.
7. Now, door sub assembly is free from oven cavity.
8. Remove the four (4) screws holding the door panel to

the door frame.

9. Now, door panel is free.
10.Slide latch head upward and remove it from door

frame with releasing latch spring from door frame and
latch head.

11.Now, latch head and latch spring are free.
12.Remove the glass stopper from the door frame.
13.Slide the front door glass leftwards and then slide

upwards to release the tabs holding it.

14.Now, the front door glass is free

RE-INSTALL
1. Re-install the front door glass to the door frame as

follows.
a) Insert the upper edge of the front door glass into the

four (4) tabs of the door frame.

b) Slide the front door glass downwards and insert the

lower edge of the front door glass into the four (4)
tabs of the door frame.

c) Slide the front door glass rightwards and insert the

right edge of the front door glass into the three (3)
tab of the door frame.

2. Re-install the glass stopper to the door frame.

3. Re-install the latch spring to the latch head. Re-install

the latch spring to the door frame. Re-install latch head