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Model
R-884 (serv.man2)
Pages
48
Size
1.3 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-884-sm2.pdf
Date

Sharp R-884 (serv.man2) Service Manual ▷ View online

R-884M - 13
C
HIGH VOLTAGE RECTIFIER TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier  can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 k
Ω in the other direction.
CARRY OUT 4R CHECKS.
ASYMMETRIC RECTIFIER TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric rectifier can be tested
using an ohmmeter set to its highest range across the terminals A+B of the asymmetric rectifier and
note the reading obtained. Reverse the meter leads and note this second reading. If an open circuit is
indicated in both directions then the asymmetric rectifier is good. If the asymmetric rectifier is shorted
in either direction, then the asymmetric rectifier is probably faulty and must be replaced with high voltage
rectifier. When the asymmetric rectifier is defective, check whether magnetron, high voltage rectifier,
high voltage wire or filament winding of the high voltage transformer is shorted.
CARRY OUT 4R CHECKS.
NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF
THE MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
CARRY OUT 3D CHECKS.
Disconnect the leads to the primary winding of the high voltage  transformer. Disconnect the filament
and secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low
range,  it is possible to check the continuity of all three winding. The following readings should be
obtained:-
a. Primary winding ................................ approximately 1.9 
b. Secondary winding .......................... approximately 122 
c. Filament winding .........................................  less than 1 
If the readings obtained are not stated as above, then the high voltage transformer is probably faulty
and should be replaced.
CARRY OUT 4R CHECKS.
A
B
C
D2
D1
ASYMMETRIC
RECTIFIER
HIGH VOLTAGE RECTIFIER
  TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
CARRY OUT 3D CHECKS.
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest
resistance range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10M
after it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 M
Ω because of its internal 10MΩ
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is
normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.
D
HIGH VOLTAGE CAPACITOR TEST
R-884M - 14
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the below.
Table: Thermal Cut-out Test
Temperature of "ON"
Temperature of "OFF"
Indication of ohmmeter
        Parts Name
 condition  (closed circuit).
condition (open circuit).
(When room temperature
(˚C)
(˚C)
is approx. 20˚C.)
Thermal cut-out 125˚C
This is not resetable
Above 125˚C
Closed circuit
Thermal cut-out 150˚C
Below 130˚C.
Above 150˚C
Closed circuit
If incorrect readings are obtained, replace the thermal cut-out.
An open circuit thermal cut-out (MG) indicates that the magnetron has overheated, this may be due to
restricted ventilation, cooling fan failure.
An open circuit thermal cut-out (OVEN) indicates that the oven cavity has overheated, this may be due
to no load operation.
CARRY OUT 4R CHECKS.
E
SWITCH TEST
Table: Terminal Connection of Switch
Plunger Operation
COM to NO
COM to NC
Released
Open circuit
Short circuit
Depressed
Short circuit
Open circuit
COM; Common terminal,
NO;
Normally open terminal
NC;
Normally close terminal
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT 4R CHECKS.
CARRY OUT 3D CHECKS.
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in
the following table.
F
THERMISTOR TEST
CARRY OUT 3D CHECKS.
Disconnect the connector B from CPU unit. Measure the resistance of the thermistor with an
ohmmeter. Connect the ohmmeter leads to Pin No's C1 and C3 of the thermistor harness.
Room Temperature
Resistance
20˚C - 30˚C
Approximately 359.9 k
Ω - 152 kΩ
If the meter does not indicate above resistance, replace the thermistor.
CARRY OUT 4R CHECKS.
  TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
G
THERMAL CUT-OUT TEST
H
MOTOR WINDING TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two
terminals as described in the table below.
If incorrect readings are obtained, replace the motor.
CARRY OUT 4R CHECKS.
Table: Resistance of Motor
Motors
Resistance
Fan motor
Approximately
293 
Turntable motor
Approximately
15 k
Convection fan motor
Approximately
295 
R-884M - 15
PROCEDURE
LETTER
COMPONENT TEST
J
BLOWN FUSE F1 20A 250V
I
NOISE FILTER TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of noise filter.
Using an ohmmeter, check between the terminals as
described in the following table.
CARRY OUT 3D CHECKS.
If the fuse 20A is blown, there is a shorts or grounds in electrical parts or wire harness. Check them and
replace the defective parts or repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION:
Only replace fuse 
with
 the correct value replacement.
K
BLOWN FUSE F2 F8A 250V
CARRY OUT 3D CHECKS.
1. If the fuse F8A  is blown when the door is opened, check the monitored latch switch and monitor
switch.
2. If the fuse F8A is blown by incorrect door switching replace the defective switch(es) and the  fuse
F8A.
3. If the fuse F8A is blown, there could be shorts in the asymmetric rectifier or there is a ground in wire
harness. A short in the asymmetric rectifier may be occurred due to short or ground in H.V. rectifier,
magnetron, high voltage transformer or H.V. wire. Check them and replace the defective parts or
repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION:
Only replace fuse 
F8A
 with the correct value replacement.
F8A
20A
WHT
RED
R1
R2
N
Cx
Cy
L
L
L
F1
F2
L (min)
Cx 
± 20%
Cy 
± 20%
R1
R2
1.0mH
0.22
µF
4700pF
10 M
680k
MEASURING POINTS
INDICATION OF OHMMETER
Between N and L
Approx. 680 k
Between terminal N and WHITE
Short circuit
Between terminal L and RED
Short circuit
If incorrect readings are absorbed, replace the noise filter unit.
CARRY OUT 4R CHECKS.
L
GRILL HEATING ELEMENT (TOP) AND BOTTOM HEATING ELEMENTS TEST
CARRY OUT 3D CHECKS.
Before carrying out the following tests make sure the heating element is cool completely.
1. Resistance of heating element.
Disconnect the wire leads to the heating element to be tested.  Using ohmmeter with low resistance
range. Check the resistance across the terminals of the heating element as described in the
following table.
Table: Resistance of heating element
Parts name
Resistance
Grill heating element (top)
Approximately 61 
Bottom heating element
Approximately 115 
2. Insulation resistance.
Disconnect the wire leads to the heating element to be tested. Check the insulation resistance
between the element terminal and cavity using a 500V - 100M
Ω insulation tester.  The insulation
resistance should be more than 10 M
Ω in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably
faulty and should be replaced.
CARRY OUT 4R CHECKS.
 TEST PROCEDURES
R-884M - 16
PROCEDURE
LETTER
COMPONENT TEST
TEST PROCEDURES
M
TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance can not be performed with only a
voltmeter and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key
Unit, and also the Control unit is divided into two units, CPU unit and Power unit, and troubleshooting
by replacement is described according to the symptoms indicated.
1.  Key Unit   Note : Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Panel
The following symptoms indicate a defective control unit. Before replacing the control unit perform
the key unit test (Procedure P) to determine if control unit is faulty.
2-1  In connection with pads
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2  In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3  Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
d) Proper temperature measurement is not obtained.
N
KEY UNIT TEST
G 8
G 7
G 6
G 5
G 4
G 3
G 2
G 1
G12
G11
G10
G 9
ROAST BEEF / LAMB
WHOLE POULTRY
CHICKEN QUARTERS
CHICKEN QUARTERS (INSTANT COOK)
ROAST PORK
PASTA DISH
RISOTTO
GRATIN
MEAT JOINT
OVEN CHIPS
ROAST POULTRY
GRILL
MICRO.
POWER
DUAL CONV. /
GRILL
CONV.
( ˚C ) 
DOWN
LESS
MORE
UP
CLEAR
AUTO MINUTE
STOP
START
KITCHEN TIMER
CLOCK SET
KG / LB
CONVERSION
BREAKFAST
BAKED POTATOES
PIZZA
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon
cable is making good contact, verify that the stop switch operates properly; that is the contacts
are closed when the door is closed and open when the door is open. If the stop switch is good,
disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the
stop switch is closed (either close the door or short the stop switch connecter). Use the Key unit
matrix indicated on the control panel schematic and place a jumper wire between the pins that
correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by
clearing with a beep the key unit is faulty and must be replaced. If the control unit does not
respond, it is faulty and must be replaced.  If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
CARRY OUT 4R CHECKS.
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