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Model
R-874 (serv.man3)
Pages
13
Size
429.78 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Control pannel assembly, component replacement procedure and leakage measurement
File
r-874-sm3.pdf
Date

Sharp R-874 (serv.man3) Service Manual ▷ View online

R-874M - 23
  SERVICING
5) Re-connect the power supply cord after the outer
case is installed.
6) Run the oven and check all functions.
A.
 On some models, the power supply cord between the
touch control panel and the oven itself is so short that
the two can't be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control
panel while keeping it  connected to the oven.
B.
 On some models, the power supply cord between the
touch control panel and the oven is long enough that
they may be separated from each other. For those
models, therefore, it is possible to check and repair the
controls of the touch control panel while keeping it apart
from the oven; in this case you must short both ends of
the door sensing switch (on PWB) of the touch control
panel with a jumper, which brings about an operational
state that is equivalent to the oven door being closed.
As for the sensor-related controls of the touch control
panel, checking them is possible if the dummy resistor(s)
with resistance equal to that of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from
the oven, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which
brings about an operational state that is equivalent to
the oven door being closed. Connect an external
power source to the power input terminal of the touch
control panel, then it is possible to check and repair the
controls of the touch control panel; it is also possible to
check the sensor-related controls of the touch control
panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assem-
bly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC -
10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connector of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnor-
mal voltage due to static electricity etc. is not applied
to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
E
C B
Transistor
2SB1238
Transistor
KRC243M
E
C
B
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions
should be strictly followed. CMOS LSI have extremely
high impedance at its input and output terminals. For this
reason, it is easily influenced by the surrounding high
voltage power source, static electricity charge in clothes,
etc., and sometimes it is not fully protected by the built-in
protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx. 1M ohm
2. Shapes of Electronic Components
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the pre-
cautions you must take when doing so.
To perform the servicing, power to the touch control panel
is available either from the power line of the oven itself or
from an external power source.
(1) Servicing the touch control panel with power
supply of the oven :
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING AND PRESENTS A HAZARD .
T
herefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power
transformer.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply
cord.
After checking the performance of the touch control
panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power
transformer.
4) Re-install the outer case (cabinet).
R-874 S/MANUAL
11/7/01, 10:59 am
23
R-874M - 24
9. Discharge the H.V. capacitor before carrying out any
further work.
10.Do not operate the oven with the outer case removed.
N.B.; Step 1, 2 and 9 form the basis of the 3D checks.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACI-
TOR BEFORE TOUCHING ANY OVEN
COMPONENT OR WIRING.
CAUTION: WHEN THE OUTER CASE CABINET IS
RE-INSTALLED, INSTALL IT BEFORE THE
BACK PLATE IS INSTALLED, OR THE
OUTER CASE CABINET WILL BE DE-
FORMED.
  COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below
before operating the oven.
1. Disconnect oven from power supply.
2. Make sure that a definite “click” can be heard when the
microwave oven door is unlatched. (Hold the door in a
closed position with one hand, then push the door open
button with the other, this causes the latch leads to rise,
it is then possible to hear a “click” as the door switches
operate.)
3. Visually check the door and cavity face plate for dam-
age (dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective  parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any
of the following removal procedures:
WARNING FOR WIRING
To prevent an electric shock, take the following
manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for
60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High volt-
age capacitor and High voltage rectifier assem-
bly.
2) Hot parts:
Top heating element, Bottom heating element,
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Open lever, Open
button,Turntable motor, Convection motor.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin
is locked. And make sure that the wire leads should
not  come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
voltage capacitor.
3. Disconnect the high voltage wire B from the magnetron.
4. Remove one (1) screw holding earth side terminal of
the high voltage rectifier assembly.
OUTER CASE REMOVAL
To remove the outer case proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the two (2) screws holding the back plate to
the oven cavity rear plate. Remove the back plate
4. Remove the one (1) screw holding the air duct assem-
bly to the oven cavity rear plate.
5. Remove the air duct assembly
6. Remove the eight (8) screws from rear and along the
side edge of case.
7. Slide the entire case back about 3 cm to free it from
retaining clips on the cavity face plate.
8. Lift the entire case from the oven.
HIGH VOLTAGE COMPONENTS REMOVAL
(HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows.
1. CARRY OUT 3D CHECKS.
2. Disconnect the filament lead of the high voltage trans-
former and the high voltage wire A from the high
R-874 S/MANUAL
11/7/01, 10:59 am
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R-874M - 25
HIGH VOLTAGE TRANSFORMER REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the filament leads of high voltage trans-
former from high voltage capacitor and the magnetron.
3. Disconnect the H.V. wire A from the high voltage
transformer.
4. Disconnect the main wire harness from the high volt-
age transformer.
5. Remove the two (2) screws and one (1) washer holding
the transformer to the base plate.
7. Remove the transformer.
8. Now the high voltage transformer is free.
1. CARRY OUT 3D CHECKS.
2. Disconnect the H.V. wire B and filament lead of the
transformer from the magnetron.
3. Remove the one (1) screw holding the chassis support
to the magnetron.
4. Move the air intake duct to left.
5. Carefully remove four (4) screws holding the magnetron
to the waveguide, when removing the screws hold the
magnetron to prevent it from falling.
6. Remove the magnetron from the waveguide with care
so the magnetron antenna is not hit by any metal object
around the antenna.
CAUTION: WHEN REPLACING THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS ARE TIGHTENED SECURELY.
             MAGNETRON REMOVAL
adhesive on the control panel frame surfaces com-
pletely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel frame,
adjust the upper edge and right edge of the key unit to
the correct position of  control panel frame.
3. Stick the key unit firmly to the control panel frame by
rubbing with soft cloth not to scratch.
1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads and the connectors from the
control unit.
3. Lift up the control panel assembly and pull it forward.
Now the control panel assembly is free.
NOTE:
1. Before attaching a new key unit, wipe off remaining
CONTROL PANEL ASSEMBLY REMOVAL
FAN MOTOR REPLACEMENT
the gap between the rotor & startor of the fan
motor.
• Avoid touch the coil of the fan motor with the
pliers as the coil may become cut or damaged.
• Avoid deforming the bracket whilst using the
pliers.
2) Remove the fan blade assembly from the shaft of
the fan motor by pulling and rotating the fan blade
with your hand.
3) Now, the fan blade is free.
CAUTION:
• Do not  reuse the removed fan blade as the
fixing hole  may be oversize.
12.Remove the two (2) screws and nuts holding the fan
motor to the fan duct.
13.Now, the fan motor is free.
INSTALLATION
1. Install the the fan motor to the fan duct with the two (2)
screws and nuts.
2. Install the fan blade to the fan motor shaft according to
the following procedure.
REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the one (1) screw holding the noise filter to the
chassis support.
3. Release the noise filter from the tabs of the fan duct.
4. Remove the one (1) screw holding the chassis support
to the oven cavity front flange.
5. Remove the chassis support from the oven cavity.
6. Disconnect the wire leads from the fan duct.
7. Remove the one (1) screw holding the capacitor holder
to the oven cavity back plate.
8. Release the tabs of the capacitor holder from the fan
duct.
9. Remove the one (1) screw holding the fan duct to the
oven cavity back plate.
10.Remove the fan duct from the oven.
11.Remove the fan duct from the fan motor shaft accord-
ing to the following procedure.
1) Hold the edge of the rotor of the fan motor by using
a pair of groove joint pliers.
CAUTION:
• Make sure that no swarf from the rotor enters
5. Remove one (1) screw holding fan duct to the oven
cavity rear plate.
6. Remove one (1) screw holding capacitor holder to the
oven cavity rear plate.
7. Release the capacitor holder from the fan duct.
8. Remove the high voltage capacitor from the capacitor
holder.
9. Disconnect the high voltage wire B and the high voltage
rectifier assembly from the high voltage capacitor.
10.Disconnect the high voltage rectifier assembly from the
high voltage wire B.
11.Now, the high voltage rectifier assembly and the high
voltage capacitor should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER ASSEMBLY, ENSURE THAT
THE CATHODE (EARTH) CONNECTION
IS SECURELY FIXED TO THE CAPACI-
TOR HOLDER WITH AN EARTHING
SCREW.
  COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
R-874 S/MANUAL
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R-874M - 26
1) Hold the centre of the bracket which supports the
shaft of the fan motor on a flat table.
2) Apply the screw lock tight into the hole  (for shaft) of
the fan blade.
3) Install the fan blade to the shaft of fan motor by
pushing the fan blade with a small, light weight, ball
peen hammer or rubber mallet.
CAUTION:
• Do not hit the fan blade when installing be-
cause the bracket may be deformed.
• Make sure that the fan blade rotates smoothly
after installation.
• Make sure that the axis of the shaft is not
slanted.
3. Insert the tabs of the capacitor holder to the fan duct.
4. Install the fan duct to the oven cavity back plate with the
one (1) screw.
5. Install the capacitor holder to the oven cavity back plate
with the one (1) screw.
6. Re-install the chassis support to the oven cavity with the
one (1) screw.
7. Install the noise filter to the fan duct and the chassis
support with the one (1) screw.
8. Re-connect the wire leads to the fan motor.
Shaft
Table
Center of 
bracket
Coil
Gap
Rotor
Bracket
Stator
Groove joint pliers
Shaft
Axis
Stator
Rotor
These are the position 
where should be 
pinched with pliers
Figure C-1(a). Turntable motor cover removal
Figure C-1(b). Turntable motor cover re-install
Rear view
Side view
TURNTABLE MOTOR REPLACEMENT
Removal
1. Disconnect the oven from the power supply.
2. Remove the turntable from the oven cavity.
3. Turn the oven over.
4. Cut the four (4) bridges holding the turntable motor
cover to the base plate with cutting pliers as shown in
Figure C-1(a).
CAUTION: DO NOT DROP THE TURNTABLE MOTOR
COVER INTO THE OVEN AFTER CUTTING
THE BRIDGES. BECAUSE IT WILL DAM-
AGE THE WIRE LEADS OF THE MOTOR
AND IT IS DIFFICULT TO REMOVE IT OUT
OF THE OVEN.
5. Remove the turntable motor cover from the base plate.
6. Disconnect the wire leads from the turntable motor.
7. Remove the one (1) screw holding the turntable motor
to the turntable motor angle.
8. Remove the turntable motor from the turntable motor
angle. Now, the turntable motor is free.
Re-install
1. Remove the any sharp edges on the turntable motor
cover and the base plate with the cutting pliers.
2. Re-install turntable motor by locating shaft onto turnta-
ble motor shaft to the turntable motor angle with the
one (1) screw.
3. Re-connect the wire leads to the turntable motor.
4. Insert the two (2) tabs of the turntable motor cover into
the slits of the base plate as shown in Figure C-1(b).
5. Re-install the turntable motor cover to the base plate
with the screw (LX-EZA045WRE0) as shown in Figure
C-1(b).
1. CARRY OUT 3D CHECKS.
2. Remove the two (2) screws holding the back plate to
oven cavity.
3. Disconnect the wire leads from the convection motor.
4. Remove the two (2) screws holding the rear heat cover
to the oven cavity from out-side.
5. Remove the four (4) screws holding the convection fan
duct to the oven cavity.
6. Now, the convection fan duct assembly is free.
7. Remove the one (1) nut holding the convection fan,
CONVECTION FAN MOTOR REMOVAL
washers, pipe and the cooling fan to the convection
motor shaft.
8. Remove the three (3) screws holding the rear heat
cover to the convection fan duct.
9. Remove the two (2) screws holding the convection
motor to the rear heat cover.
10.Remove the pipe, washers and the cooling fan from the
convection motor shaft.
11.Remove the ring on the convection motor shaft.
12.Now, the convection motor is free.
Cutting pliers
Bridges
Bridges
Turntable motor 
cover
Screw; 
LX-EZA045WRE0 
Turntable motor cover
Base plate  
Tabs 
Slits 
  COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
R-874 S/MANUAL
11/7/01, 10:59 am
26
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