Sharp R-872M (serv.man2) Service Manual ▷ View online
R-872M - 16
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added to the input circuit
on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide
given below for repair.
Problem: POWER ON, indicator does not light up.
on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide
given below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between
Check supply voltage and oven power cord.
Pin Nos. 1 and 3 of the 4-pin connector (E).
2
The rated AC voltage is present at primary
Low voltage transformer or secondary circuit defective.
side of low voltage transformer.
Check and repair.
3
Only pattern at "a" is broken.
*Insert jumper wire J1 and solder.
(CARRY OUT 3D CHECKS BEFORE REPAIR.)
(CARRY OUT 3D CHECKS BEFORE REPAIR.)
4
Pattern at "a" and "b" are broken.
*Insert the coil RCILF2003YAZZ between "c" and "d".
(CARRY OUT 3D CHECKS BEFORE REPAIR.)
NOTE: *At the time of these repairs, make a visual
inspection of the varistor for burning dam-
age and examine the transformer with tester
for the presence of layer short circuit (check
primary coil resistance).
If any abnormal condition is detected, re-
place the defective parts.
age and examine the transformer with tester
for the presence of layer short circuit (check
primary coil resistance).
If any abnormal condition is detected, re-
place the defective parts.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
Approx. 18.0V D.C.
Oven lamp / Turntable motor
RY2
Approx. 18.0V D.C.
High voltage transformer
RY3
Approx. 24.0V D.C.
Grill (Top) heating element
RY4
Approx. 24.0V D.C.
Bottom heating element
RY5
Approx. 24.0V D.C.
Touch control transformer
RY6
Approx. 24.0V D.C.
Fan motor
RY7
Approx. 24.0V D.C.
Convection motor
CARRY OUT 4R CHECKS.
DC. voltage not indicated .... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (E) on the
control unit with an A.C. voltmeter.
The meter should indicate 230 - 240 volts, if not check oven circuit.
control unit with an A.C. voltmeter.
The meter should indicate 230 - 240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill
operation, convection operation or dual operation.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill
operation, convection operation or dual operation.
DC. voltage indicated .......... Defective relay.
O
RELAY TEST
P
PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
(PWB) IS OPEN
7
9
1
RY4
(J1)
(J2)
FM
POWER
a
b
c
d
F
CN - E
CN - A
VRS1
RY6
R-872M - 17
The touch control section consists of the following units as
shown in the touch control panel circuit.
shown in the touch control panel circuit.
(1) Key Unit
(2) Control Unit (The Control unit consists of Power unit
(2) Control Unit (The Control unit consists of Power unit
and CPU unit.)
The principal functions of these units and signals commu-
nicated among them are explained below.
nicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
1) LSI
This LSI controls the temperature measurement sig-
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control
unit.
unit.
Symbol
Voltage
Application
VC
-5.2V
LSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
order to compose a basic standard time in the clock
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
circuit. It accompanies a very small error because it
works on commercial frequency.
works on commercial frequency.
4) ACL
A circuit to generate a signal which resets the LSI to the
initial state when power is supplied.
initial state when power is supplied.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
audible sounds (key touch sound and completion
sound).
6) Door Sensing Switch (Stop Switch)
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, grill heating element, bottom
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD1 - LD10).
LD1 - LD10).
9) Indicator Circuit
This circuit consists 7-digits, 39-segments and 3-com-
mon electrodes using a Liquid Crystal Display.
mon electrodes using a Liquid Crystal Display.
10) Temperature Measurement Circuit : (OVEN
THERMISTOR)
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
R-872M - 17
The touch control section consists of the following units as
shown in the touch control panel circuit.
shown in the touch control panel circuit.
(1) Key Unit
(2) Control Unit (The Control unit consists of Power unit
(2) Control Unit (The Control unit consists of Power unit
and CPU unit.)
The principal functions of these units and signals commu-
nicated among them are explained below.
nicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
1) LSI
This LSI controls the temperature measurement sig-
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control
unit.
unit.
Symbol
Voltage
Application
VC
-5.2V
LSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
order to compose a basic standard time in the clock
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
circuit. It accompanies a very small error because it
works on commercial frequency.
works on commercial frequency.
4) ACL
A circuit to generate a signal which resets the LSI to the
initial state when power is supplied.
initial state when power is supplied.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
audible sounds (key touch sound and completion
sound).
6) Door Sensing Switch (Stop Switch)
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, grill heating element, bottom
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD1 - LD10).
LD1 - LD10).
9) Indicator Circuit
This circuit consists 7-digits, 39-segments and 3-com-
mon electrodes using a Liquid Crystal Display.
mon electrodes using a Liquid Crystal Display.
10) Temperature Measurement Circuit : (OVEN
THERMISTOR)
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
R-872M - 17
The touch control section consists of the following units as
shown in the touch control panel circuit.
shown in the touch control panel circuit.
(1) Key Unit
(2) Control Unit (The Control unit consists of Power unit
(2) Control Unit (The Control unit consists of Power unit
and CPU unit.)
The principal functions of these units and signals commu-
nicated among them are explained below.
nicated among them are explained below.
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P40, P41, P72, P73
P74, P75, P76 and P77.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P44 - P47
to perform the function that was requested.
Control Unit
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
Control unit consists of LSI, power source circuit, synchro-
nizing signal circuit, ACL circuit, buzzer circuit, relay
circuit, temperature measurement circuit, indicator circuit
and back light circuit.
1) LSI
This LSI controls the temperature measurement sig-
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
nal, key strobe signal, relay driving signal for oven
function and indicator signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control
unit.
unit.
Symbol
Voltage
Application
VC
-5.2V
LSI(IC1)
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
order to compose a basic standard time in the clock
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
circuit. It accompanies a very small error because it
works on commercial frequency.
works on commercial frequency.
4) ACL
A circuit to generate a signal which resets the LSI to the
initial state when power is supplied.
initial state when power is supplied.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
audible sounds (key touch sound and completion
sound).
6) Door Sensing Switch (Stop Switch)
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, grill heating element, bottom
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
heating element, convection motor, fan motor, turnta-
ble motor, touch control transformer and light the oven
lamp.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD1 - LD10).
LD1 - LD10).
9) Indicator Circuit
This circuit consists 7-digits, 39-segments and 3-com-
mon electrodes using a Liquid Crystal Display.
mon electrodes using a Liquid Crystal Display.
10) Temperature Measurement Circuit : (OVEN
THERMISTOR)
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
The temperature in the oven cavity is sensed by the
thermistor. The variation of resistance according to
sensed temperature is detected by the temperature
measurement circuit and the result applied to LSI.
The LSI uses this information to control the relay
and display units.
