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Model
R-82STM (serv.man2)
Pages
27
Size
765.06 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-82stm-sm2.pdf
Date

Sharp R-82STM (serv.man2) Service Manual ▷ View online

82STM - 11
50
P16
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G10 line keys on matrix is touched.
51
P15
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G8 line keys on matrix is touched.
52
P14
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G6 line keys on matrix is touched.
53
P13
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G4 line keys on matrix is touched.
54
P12
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G3 line keys on matrix is touched.
55
P11
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G1 line keys on matrix is touched.
56
P10
OUT
Terminal not used.
57-60
SEG33-SEG30
OUT
Terminal not used.
61-90
SEG29-SEG0
OUT
Segment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)
LCD (Pin No.)
LSI signal (Pin No.)
LCD (Pin No.)
SEG 0 (90) ................................ 1
SEG15 (75) ........................... 29
SEG 1 (89) ................................ 2
SEG16 (74) ........................... 28
SEG 2 (88) ................................ 3
SEG17 (73) ........................... 27
SEG 3 (87) ................................ 4
SEG18 (72) ........................... 26
SEG 4 (86) ................................ 5
SEG19 (71) ........................... 25
SEG 5 (85) ................................ 6
SEG20 (70) ........................... 24
SEG 6 (84) ................................ 7
SEG21 (69) ........................... 11
SEG 7 (83) ................................ 8
SEG22 (68) ........................... 23
SEG 8 (82) ................................ 9
SEG23 (67) ........................... 22
SEG 9 (81) .............................. 10
SEG24 (66) ........................... 12
SEG10 (80) ............................. 34
SEG25 (65) ........................... 13
SEG11 (79) ............................. 33
SEG26 (64) ........................... 14
SEG12 (78) ............................. 32
SEG27 (63) ........................... 15
SEG13 (77) ............................. 31
SEG28 (62) ........................... 16
SEG14 (76) ............................. 30
SEG29 (61) ........................... 17
45
P23
IN
Signal coming from touch key.
When any one of G2 line keys on key matrix is touched, a corresponding
signal   from P11 - P17 will be input into P23. When no key is touched, the
signal is held at "L" level.
46
P22
IN
Signal similar to P23.
When any one of G5 and G9 line keys on key matrix is touched, a
corresponding signal will be input into P22.
47
P21
IN
Signal similar to P23.
When any one of G7 line keys on key matrix is touched, a corresponding
signal will be input into P21.
48
P20
IN
Signal similar to P23.
When any one of G11 line keys on key matrix is touched, a corresponding
signal will be input into P20.
49
P17
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23
terminal while one of G12 line keys on matrix is touched.
Pin No.
Signal
I/O
Description
TOUCH CONTROL / DESCRIPTION OF LSI
LSI(IZA930DR)
The I/O signal of the LSI(IZA930DR) are detailed in the following table.
82STM -12
TOUCH CONTROL / DESCRIPTION OF LSI
Pin No.
Signal
I/O
Description
91
VCC
IN
Connected to GND.
92
VREF
IN
Connected to GND.
93
AVSS
IN
Connected to VC.
94
COM3
OUT
Common data signal: COM3.
Connected to LCD (Pin No. 21).
95
COM2
OUT
Common data signal: COM2.
Connected to LCD (Pin No. 20).
96
COM1
OUT
Common data signal: COM1.
Connected to LCD (Pin No. 19).
97
COM0
OUT
Common data signal: COM0.
Connected to LCD (Pin No. 18).
98-99
VL3-VL2
IN
Power source voltage input terminal.
Standard voltage for LCD.
100
C2
IN
Terminal not used.
LSI(IZA930DR)
The I/O signal of the LSI(IZA930DR) are detailed in the following table.
82STM - 13
SERVICING
SERVICING
B. On some models, the power supply cord between
the touch control panel and the oven proper is so
long enough that they may be separated from each
other. For those models, therefore, it is possible to
check and repair the controls of the touch control
panel while keeping it apart from the oven proper;
in this case you must short both ends of the door
sensing switch (on PWB) of the touch control panel
with a jumper, which brings about an operational
state that is equivalent to the oven door being
closed. As for the sensor-related controls of the
touch control panel, checking them is possible if
the dummy resistor(s) with resistance equal to that
of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is
equivalent to the oven door being closed. Connect an
external power source to the power input terminal of
the touch control panel, then it is possible to check and
repair the controls of the touch control panel; it is also
possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC -
10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connector of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
E
C B
Transistor
2SB1238
Transistor
DTA123ES
KRA101M
KRC243M
E
C
B
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions
should be strictly followed. CMOS LSI have extremely
high impedance at its input and output terminals. For this
reason, it is easily influenced by the surrounding high
voltage power source, static electricity charge in clothes,
etc., and sometimes it is not fully protected by the built-in
protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx. 1M ohm
2. Shapes of Electronic Components
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so.
To perform the servicing, power to the touch control panel
is available either from the power line of the oven itself or
from an external power source.
(1) Servicing the touch control panel with power
supply of the oven :
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING SERV-
ICING AND PRESENTS A HAZARD .
Therefore, when checking the performance of the
touch control panel, put the outer cabinet on the oven
to avoid touching the high voltage transformer, or
unplug the primary terminal (connector) of the high
voltage transformer to turn it off; the end of such
connector must be insulated with an insulating tape.
After servicing, be sure to replace the leads to their
original locations.
A. On some models, the power supply cord between
the touch control panel and the oven itself is so
short that the two can't be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control
panel while keeping it  connected to the oven.
82STM -14
MONITORED  LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT
Then check the lower latch hook position, pushing and
pulling lower portion of door toward the oven face. Both
results (plays of the door) should be less than 0.5mm.
2. The 1st latch switch and stop switch interrupt the circuit
before the door can be opened.
3. The monitor switch contacts of (COM.- NC.) close when
the door is opened and the monitored latch switch contacts
of (COM.- NO.) open and  contacts of (COM.- NC.) close
when the door is opened.
4. Re-install outer case and check for microwave leakage
around the door with an approved microwave survey
meter. (Refer to Microwave Measurement Procedure.)
              Figure C-6. Switch Adjustment
If the monitored switch, stop switch and monitor switch do not
operate properly due to a mis-adjustment, the following
adjustment should be made.
1. CARRY OUT 3D CHECKS
2. Loosen the two (2) screw holding the latch hook to the
oven cavity front flange.
3. With the door closed, adjust latch hook by moving it back
and forward or up and down. In and out play of the door
allowed by the latch hook should be less than 0.5 mm.
The horizontal position of the latch hook should be placed
where the latch head has pushed the plungers of the
monitor switch with the door closed. The vertical position
of the latch hook should be placed where the latch head
has pushed the plungers of the monitored latch switch
and stop switch with the door closed.
4. Secure the screws firmly.
5. Make sure all of the switches operate. If the latch head
has not pushed the plungers of the monitor switch with
door closed, adjust the latch hook position.
At that time, the latch head should have pushed the
plungers of the monitored latch switch and stop switch. If
the latch head has not pushed the plungers of the
monitored latch switch and stop switch with door closed,
loose two (2) screws holding latch hook to oven cavity
front flange and adjust the latch hook position.
After adjustment, make sure of the following:
1. In and out play of door remains less than 0.5 mm when
latched position. First check latch hook position, pushing
and pulling upper portion of door toward the oven face.
COMPONENT REPLACEMENT AND ADJUSTMENT
1. CARRY OUT3DCHECKS.
2. Remove the two (2) screws holding the back plate to oven
cavity.
3. Disconnect the wire leads from the convection motor.
4. Remove the two (2) screws holding the convection fan
duct to the oven cavity from out-side.
5. Remove the four (4) screws holding the convection fan
duct to the oven cavity.
6. Now the convection fan duct is free.
7. Remove the one (1) nut holding the convection fan,
washers, pipe and auxiliary fan to the convection fan
motor shaft.
8. Remove the two (2) screws holding the convection motor
mounting plate to the convection fan duct.
9. Remove the pin on the convection fan motor shaft.
10. Remove the two (2) screws holding the convection motor
mounting plate to the convection fan motor.
11. Now, the convection fan motor is free.
1. CARRY OUT 3D CHECKS
2. Disconnect the wire leads to the grill heating element.
3. Remove the two(2) screws holding the exhaust duct
assembly to the oven cavity.
4. Push the two tabs holding the grill heating element
assembly to the oven cavity.
5. Release the grill heating element assembly from the
oven cavity by sliding the cover.
6. Now the grill heating element assembly is free.
1. CARRY OUT 3D CHECKS.
2. Remove the control panel assembly referring to
"CONTROL PANEL REMOVAL".
3. Disconnect the leads from all switches.
4. Remove the two (2) screws holding the latch hook to the
oven cavity.
5. Remove the latch hook.
6. Push the retaining tab slightly and remove the switch.
1. CARRY OUT 3D CHECKS.
2. Remove the fan duct from the oven cavity, referring to
"FAN MOTOR REPLACEMENT".
3. Disconnect the wire leads from the bottom heating
element.
4. Remove the two (2) nuts holding the bottom heating
element to the oven cavity right wall.
5. Remove the two (2) nuts holding the bottom heating
element to the heater cover with the heat sealed spring
at the oven cavity left wall.
6. Remove the bottom heating element from the oven
cavity.
Figure C-5. Switches
CONVECTION FAN MOTOR
CONTROL PANEL REMOVAL
MONITOR SWITCH (SW2)
STOP SWITCH (SW3)
MONITORED
LATCH SWITCH (SW1)
TAB
TAB
TAB
LATCH
HEADS
LATCH HOOK
MONITOR
SWITCH (SW2)
MONITORED
LATCH
SWITCH (SW1)
STOP
SWITCH
(SW3)
DOOR OPEN BUTTON
OPEN LEVER
DOOR
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