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Model
R-795M (serv.man16)
Pages
42
Size
1.39 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-795m-sm16.pdf
Date

Sharp R-795M (serv.man16) Service Manual ▷ View online

R-795M- 
9
DOOR OPEN MECHANISM
The door can be opened by pulling the door handle. When
the handle is pulled, the latch head is pulled, the latch head
is moved upward, and released from the latch hook now
the door can be opened.
Figure D-1. Door Open Mechanism
MONITORED LATCH SWITCH
1. When the oven door is closed, the contacts (COM-NO)
of the switch must be closed. And the contacts (COM-
NC) must be opened.
2. When the oven door is opened, the contacts (COM-
NO) of the switch must be opened. And the contacts
(COM-NC) must be closed.
STOP SWITCH
1. When the oven door is closed, the contacts (COM-NO)
of the switch must be closed.
2. When the oven door is opened, the contacts (COM-
NO) of switch must be opened.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the
upper latch head on the door while the door is closed. The
switch is intended to render the oven inoperative by means
of blowing the fuse F8A when the contacts of the monitored
latch switch fail to open when the door is opened.
Function
1. When the door is opened, the contacts (COM-NC) of
monitor switch  close (to the ON condition) due to their
being normally closed and contacts (COM-NO) open.
At this time the contacts (COM-NO) of monitored latch
switch is in the OFF condition (contacts open) due to
their being normally open contact switches.
2. As the door goes to a closed position, the monitor
switch SW3 contacts (COM-NC) are opened and con-
tacts (COM-NO) closed and then contacts (COM-NO)
of monitored latch switch and stop switch are closed.(On
opening the door, each of these switches operate
inversely.)
3. If the door is opened and the monitored latch switch
contacts  (COM-NO) fail to open, the fuse F8A blows
immediately after closing of the monitor switch (COM-
NC) contacts.
CAUTION: BEFORE REPLACING A BLOWN FUSE F8A,
TEST THE MONITORED LATCH SWITCH
AND  MONITOR SWITCH FOR PROPER
OPERATION.  (REFER TO CHAPTER “TEST
PROCEDURE”).
FUSE 15A 250V
If the wire harness or electrical components are short-
circuited, this fuse blows to prevent an electric shock of fire
hazard.
FUSE F8A 250V
1. If the wire harness or electrical components are short-
circuited, this fuse blows to prevent an electric shock or
fire hazard.
2. The fuse also blows when the monitored latch switch
remains closed with the oven door open and when the
monitor switch contact (COM-NC) closes.
3. The fuse also blows when the asymmetric rectifier,
H.V. rectifier,H.V. wire harness, H.V. capacitor,
magnetron or secondary winding of high voltage trans-
former is shorted.
TC TRANSFORMER
T/C transformer converts A.C. line voltage into low voltage
to drive the control unit.
THERMAL CUT-OUT 125˚C  (MG)
This thermal cut-out protects the magnetron against over-
heat. If the temperature goes up higher than 125˚C be-
cause the fan motor is interrupted or the ventilation open-
ings are blocked, the thermal cut-out will open and line
voltage to the high voltage transformer will cut off and
operation of the magnetron will be stopped. The defec-
tive thermal cut-out must be replaced with a new one.
THERMAL CUT-OUT 145˚C (OVEN)
This thermal cut-out protects the oven against the over-
heat during grill cooking, oven cooking or dual (combina-
tion) cooking. If the temperature rises above 145˚C be-
cause the fan motor is interrupted, the air inlet duct is
blocked or the ventilation openings are obstructed, the
thermal cut-out opens and switches off all the electrical
parts. When the cools itself down to the operating tem-
perature of 115˚C, the contacts of the thermal cut-out will
close again.
ASYMMETRIC RECTIFIER
The asymmetric rectifier is solid state device that prevents
current flow is both directions. And it prevents the tem-
perature rise of the high voltage transformer by blowing
the fuseF8A when the high voltage rectifier is shorted.
The rated peak reverse voltage of D1 of the asymmetric
rectifier is 6 KV. The rated peak reverse voltage of D2 of
the asymmetric rectifier is 1.7 KV. D1 and D2 of the
FUNCTION OF IMPORTANT COMPONENTS
asymmetric rectifier or high voltage rectifier are shorted
when the each peak reverse voltage goes beyond the
each rated peak reverse voltage. (The process of the
blowing the fuseF8A.)
Latch hook
Door
SW2: Stop switch
Latch
Heads
SW3: Monitor switch
SW1: Monitored
latch switch
Tab
D2
D1
ASYMMETRIC
RECTIFIER
HIGH VOLTAGE RECTIFIER
R-795M
 - 
10
FUNCTION OF IMPORTANT COMPONENTS
the selected temperature.
When the oven cooking time reaches “0”, the heating
elements are de-energized and the oven shuts off. At that
time if the cavity air temperature has rised above120˚C,
the fan motor remains rotating. Automatically the fan
motor will be shut down at low temperature (less than
105˚C).
FIRE SENSING FEATURE
The oven will stop its operation when there is a fire in the
oven cavity in microwave cooking condition.
LSI measures the voltage across the temperature meas-
urement circuit intermittently within 32-seconds time base
since the oven is started in microwave cooking condition.
The oven will stop its operation when the difference of the
voltage is more than 0.781 volts in microwave cooking
condition.
1. Within a 32-seconds base, the thermistor is energized
for 2 seconds.  At that time, the voltage across the
temperature measurement circuit is measured.
2. The oven carries out the procedure above again. If the
second voltage is 0.781V higher than first voltage, LSI
judges it  is a fire in the oven cavity and stop the oven.
3. When LSI judges it  is a fire in the oven cavity, LSI will
switch off the relays to high voltage transformer and fan
motor and LSI stops countring down.
OPEN JUDGE BY THERMISTOR
1. If the temperature of the thermistor does not rise to
more than 40˚C after 4 minutes and 15 seconds from
when the oven is started in oven cooking mode, dual
cooking mode or grill (top and bottom) cooking mode,
the oven is turned off.
2. When the thermistor or the wire harness to the thermis-
tor is opened, the oven is turned off after 4 minutes and
15 seconds because this condition is same as above.
1. The high voltage rectifier is shorted by some fault when
microwave cooking or dual cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage 1.7 KV in the
voltage doubler circuit.
3. D2 of the rectifier is shorted.
4. The large electric currents flow through the high volt-
age winding of the high voltage transformer.
5. The large electric currents beyond 8A flow through the
primary winding of the high voltage transformer.
6. The fuse F8A blows by the large electric currents.
7. The power supplying to the high voltage transformer is
cut off.
NOISE FILTER
The noise filter assembly prevents radio frequency inter-
ference that might flow back in the power circuit.
TURNTABLE MOTOR
The turntable motor rotates the turntable.
FAN MOTOR
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air is chan-
nelled through the oven cavity to remove steam and
vapours given off from heating food. It is then exhausted
through the exhausting air vents of the oven cavity.
TOP GRILL HEATING ELEMENT
The grill heating element is provided to brown the food and
is located on the top of the oven cavity.
BOTTOM GRILL HEATING ELEMENT
The grill heating element is provided to brown the food and
is located at the base of the oven cavity.
OVEN COOKING SYSTEM
Food is cooked by the top and bottom heating elements.
And the temperature of the oven cavity can be controlled
by the thermistor circuit. When the temperature inside the
oven cavity reaches the selected temperature, the heating
elements are de-energized. When the temperature inside
the oven cavity drops below the selected temperature, the
heating elements are energized again. In this way, the
inside of the oven cavity is maintained at approximately
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedure” section.
IMPORTANT: If the oven becomes inoperative because of a blown fuse (F8A) in the monitored latch switch - monitor
switch circuit, check the monitored latch switch and monitor switch before replacing the fuse (F8A).
THERMISTOR
SENSING
VOLTAGE
ON
OFF
ON
OFF
30
32 (sec.)
Sensing the voltage across temperature measurement circuit.
R-795M- 
11
Fuse F8A blows when the door is opened.
Home fuse blows when power cord is plugged into wall outlet.
Fuse 20A blows when power cord is plugged into wall outlet.
Nothing appears in display when power cord is plugged into wall 
outlet and the door is opened and closed.
Display does not operate properly when STOP/CLEAR key is 
touched.
Oven lamp does not light when door is opened. (Display operates.)
Oven does not start when the START key is touched. (Display 
operates.)
Oven lamp does not light  and turntable motor does not operate.
Fan motor does not operate. (Oven lamp lights.)
Turntable motor does not operate. (Oven lamp lights.)
Oven or any electrical parts (except fan motor) does not stop when 
cooking time is 0 or STOP/CLEAR  key is touched.
Oven stops after 4 minutes and 15 seconds since START key is 
touched.
 (Except Microwave mode) 
Display operates properly but all electrical parts do not operate.
Oven goes into cook cycle but shuts down before end of cooking 
cycle.
After cooking, the temperature of oven cavity is higher than 105
˚C 
but fan motor does not operate.
Oven seems to be operating but little or no heat is produced in 
oven load. (Microwave power control is set at HIGH)
Oven does not seem to be operating properly during variable 
cooking condition except HIGH cooking condition.
Oven goes into cook cycle but shuts down before end of cooking 
cycle.
Oven seems to be operating but the temperature in the oven cavity 
is lower or higher than preset one. 
Grill heating element does operate.
Oven goes into cook cycle but shuts down before end of cooking 
OFF
CONDITION
COOKING
CONDITION
(COMMON MODE)
MICROWAVE
COOKING
CONDITION
GRILL COOKING
CONDITION
OVEN COOKING
CONDITION
DUAL COOKING
CONDITION
CONDITION 
PROBLEM
BLOCKED COOLING FAN
NO POWER AT WALL OUTLET
HOME FUSE OR BREAKER
MIS-ADJUSTMENT OF SWITCHES
BLOCKED VENTILATION OPENINGS
OPENED WIRE HARNESS
SHORTED WIRE HARNESS
OVEN LAMP 
POWER SUPPLY CORD
FOIL PATTERN ON P.W.B.
RELAY RY6
RELAY RY5
RELAY RY4
RELAY RY3
RELAY RY2
RELAY RY1
KEY UNIT
TOUCH CONTROL PANEL
TC TRANSFORMER
BOTTOM GRILL HEATING ELEMENT
TOP GRILL HEATING ELEMENT
FUSE F8A
FUSE 20A
NOISE FILTER
FAN MOTOR
TURNTABLE MOTOR
THERMAL CUT-OUT 145˚C (OVEN)
THERMAL CUT-OUT 125˚C (MG.)
THERMISTOR
MONITOR SWITCH
STOP SWITCH
MONITORED LATCH SWITCH
HIGH VOLTAGE CAPACITOR
H.V. HARNESS
H.V. RECTIFIER ASSEMBLY
HIGH VOLTAGE  TRANSFORMER
MAGNETRON
ABC
D
EEE
F
G
G
H
H
I
J
K
L
L
M
N
O
O
O
O
O
O
P
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
TROUBLESHOOTING GUIDE
R-795M
 - 
12
A
MAGNETRON TEST
CARRY OUT 3D CHECKS.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low
or zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER
The power output of this oven is rated using the method specified by  IEC 60705. Full details of how
to curry out this procedure can be found in the Sharp Technical Training notes which is available from
Sharp Parts Centre (part number SERV-LITMW01).
The IEC-60705 procedure must be carried out using laboratory-type procedures and equip-
ment.
These requirements make the procedure unsuitable for routine performance checks.
NOTE: The following test method gives an indication of the output power only, it cannot be used to
establish the actual/rated output power. If the true output power is required, then the IEC705
test method must be used.
Alternative simplified method:
1. Place 2  litres of cold water (between 12°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in °C. Note temperature as T1.
3. Place the container in the microwave and heat the water for 1 minute and 36 seconds on full power.
NOTE: The operation time of the microwave oven includes "3" sec. (3 sec. is magnetron filament
heat-up time.)
4. When the 1 minute and 36 seconds is completed, remove the  container and stir the water. Note
temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 90.
NOTE: The result from this test should be within the allowance of 2000cc alternative method.
(
±
10%).
MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following
the procedure described in the Sharp Technical Training notes (part number SERV-LITMW01). The
maximum leakage permitted in BS EN 60335-2-25 is 50W/m
(equivalent to 5W/m
2
), however it is not
normal to detect any significant leakage, therefore, any leakage which is detected should be
investigated.
It is essential that only leakage detectors with current calibration traceable to National Physical
Laboratories are used.
Suitable leakage detectors: CELTEC A100
APOLLO X1
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
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