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Model
R-734 (serv.man2)
Pages
30
Size
262.83 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Part 1 Text (1-30)
File
r-734-sm2.pdf
Date

Sharp R-734 (serv.man2) Service Manual ▷ View online

R-734 - 29
TEST DATA AT A GLANCE
PARTS
SYMBOL
VALUE / DATA
Special fuse
F1
20A / 250V
Fuse
F2
F 8A / 250V
Thermal cut-out (MAG.)
TC1
125
°
C Off
Thermal cut-out (OVEN)
TC2
145
°
C Off / 115˚C On
Grill heating element
GH
Approx. 56 
 / Insulation resistance > 10 M
Oven lamp
OL
240–250 V   25W
High voltage capacitor
C
1.07
µ
F AC 2100V
Filament < 1
Magnetron
MG
Filament – chassis 
 ohm.
Filament winding   < 1
High voltage transformer
T
Secondary winding Approx. 130
Primary winding Approx. 2 
WARNING: DISCONNECT THE PLUG WHEN MEASURING RESISTANCE.
6. Release two (2) pins of door panel from two (2) holes
upper and lower oven hinges by lifting up.
7. Now, door sub assembly is free from oven cavity.
8. Remove the six (6) screws holding the door panel to the
door frame.
9. Now, door panel is free.
10.Slide latch head upward and remove it from door
frame, releasing latch spring from door frame and
latch head.
11.Now, latch head and latch spring are free.
12.Remove the one (1) screw holding the glass stopper to
the door frame.
13.Remove the glass stopper from the door frame.
14.Slide the front door glass upwards and then right-
wards.
15.Remove the door glass from the door frame.
16.Remove the handle covers A and B from the door
frame.
17.Now, the door frame is free
RE-INSTALL
1. Re-install the front door glass to the door frame as
follows.
1) Insert the upper edge of the front door glass into the
door frame.
2) Slide the front door glass downwards into the door
frame and then leftwards.
3) Re-install the glass stopper to the door frame with
one (1) screw.
2. Re-install the handle covers A and B to the door frame.
3. Re-install the latch spring to the latch head. Re-install
the latch spring to the door frame. Re-install latch head
to door frame.
4. Fit the door panel to the door frame with six (6) screws.
5. Insert two (2) pins of door panel on two (2) holes of
upper and lower oven hinges.
6. Re-install choke cover to door panel.
Note: After any service to the door;
(A) Make sure that the monitor switch, monitored
latch switch and stop switch are operating prop-
erly.
Figure C-9. Door Replacement
NOTE: When carrying out any repair to the door,
do not bend or warp the slit choke (tabs on
the door panel assembly) to prevent
microwave leakage.
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
PIN
PIN
LOWER
OVEN HINGE
UPPER
OVEN HINGE
LOWER
OVEN HINGE
CHOKE COVER
DOOR
PANEL
DOOR SUB 
ASSEMBLY
SLIT CHOKE
R-734 - 30
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch
and door are completed individually or collectively, the
following leakage test must be performed with a survey
instrument and it must be confirmed that the result meets
the requirements of the performance standard for micro-
wave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emis-
sion in excess of 5mW/cm
2
 at any point 5cm or more from
external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating nor-
mally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement
for instrumentations as prescribed by the performance
standard for microwave ovens must be used for test-
ing.
Recommended instruments are:
NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 
±
 15ml of water initially at 20
±
  5˚C in the centre of the oven tray. The water
container should be a low form of 600 ml beaker with
inside diameter of approx. 8.5cm and made of an
electrically non-conductive material such as glass
or plastic.
The placing of this standard load in the oven is impor-
tant not only to protect the oven, but also to insure that
any leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set
for several minutes. If the water begins to boil before
the survey is completed, replace it with 275ml of cool
water.
5. Move the probe slowly (not faster that 2.5cm/sec.)
along the gap.
6. The microwave radiation emission should be meas-
ured at any point of 5cm or more from the external
surface of the oven.
mW  cm
2
mW  cm
2
Microwave leakage measurement at 5 cm distance
R-734 - 30
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch
and door are completed individually or collectively, the
following leakage test must be performed with a survey
instrument and it must be confirmed that the result meets
the requirements of the performance standard for micro-
wave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emis-
sion in excess of 5mW/cm
2
 at any point 5cm or more from
external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating nor-
mally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement
for instrumentations as prescribed by the performance
standard for microwave ovens must be used for test-
ing.
Recommended instruments are:
NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 
±
 15ml of water initially at 20
±
  5˚C in the centre of the oven tray. The water
container should be a low form of 600 ml beaker with
inside diameter of approx. 8.5cm and made of an
electrically non-conductive material such as glass
or plastic.
The placing of this standard load in the oven is impor-
tant not only to protect the oven, but also to insure that
any leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set
for several minutes. If the water begins to boil before
the survey is completed, replace it with 275ml of cool
water.
5. Move the probe slowly (not faster that 2.5cm/sec.)
along the gap.
6. The microwave radiation emission should be meas-
ured at any point of 5cm or more from the external
surface of the oven.
mW  cm
2
mW  cm
2
Microwave leakage measurement at 5 cm distance
R-734 - 30
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch
and door are completed individually or collectively, the
following leakage test must be performed with a survey
instrument and it must be confirmed that the result meets
the requirements of the performance standard for micro-
wave oven.
REQUIREMENT
The safety switch must prevent microwave radiation emis-
sion in excess of 5mW/cm
2
 at any point 5cm or more from
external surface of the oven.
PREPARATION FOR TESTING:
Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating nor-
mally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement
for instrumentations as prescribed by the performance
standard for microwave ovens must be used for test-
ing.
Recommended instruments are:
NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
2. Place the oven tray into the oven cavity.
3. Place the load of 275 
±
 15ml of water initially at 20
±
  5˚C in the centre of the oven tray. The water
container should be a low form of 600 ml beaker with
inside diameter of approx. 8.5cm and made of an
electrically non-conductive material such as glass
or plastic.
The placing of this standard load in the oven is impor-
tant not only to protect the oven, but also to insure that
any leakage is measured accurately.
4. Close the door and turn the oven ON with the timer set
for several minutes. If the water begins to boil before
the survey is completed, replace it with 275ml of cool
water.
5. Move the probe slowly (not faster that 2.5cm/sec.)
along the gap.
6. The microwave radiation emission should be meas-
ured at any point of 5cm or more from the external
surface of the oven.
mW  cm
2
mW  cm
2
Microwave leakage measurement at 5 cm distance
Page of 30
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