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Model
R-343 (serv.man3)
Pages
24
Size
410.4 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / (including Parts listing)
File
r-343-sm3.pdf
Date

Sharp R-343 (serv.man3) Service Manual ▷ View online

R343M - 6
TEST PROCEDURES
PROCEDURE
LETTER
A               TOUCH CONTROL PANEL ASSEMBLY TEST
COMPONENT TEST
Remove the outer case and check voltage between Pin No 5 of the 3 pin connector (A) and common terminal
of the relay (RY2) on the control unit with an A.C. voltmeter.
The meter should indicate rated voltage, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC.  voltage  not  indicated ....... Check diode which is connected to the relay coil. If diode is good, control unit
is defective.
   RELAY SYMBOL              OPERATIONAL VOLTAGE                      CONNECTED COMPONENTS
RY1
Approx. 19.0V D.C.
Oven lamp / Turntable motor / Cooling fan motor
RY2
Approx.   7.5V D.C.
Power transformer
To prevent an electric shock. Do not touch the electrical parts and the printed wiring
board. Because the control unit is " TRANSLESS CIRCUIT " and all electrical parts
are used at A.C. line voltage.
              C           
   
RELAY TEST
1. Disconnect the oven from the power supply.
2. Discharge the high voltage capacitor.
3. Remove the control unit from the control panel.
4. By using an ohmmeter, check the tact switch operation.
5. When the tact switch is not depressed, an ohmmeter should indicate an open circuit. When the tact
switch is depressed, an ohmmeter should indicate a short circuit. If improper operation is indicated,
the tact switch is probably defective and should be checked.
              B          
    
TACT SWITCH TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike
conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and ohmmeter.
In this service manual, the touch control panel assembly is in one unit and troubleshooting by unit replacement
is described according to the symptoms indicated.
Control Panel.
The following symptoms indicate a defective control unit.
1.  Tact Switch.
The following symptoms indicate a defective tact switch. Replace the tact switch.
a) When touching a tact switch, a certain tact switch produces no signal at all.
b) When touching a tact switch, sometimes a tact switch produces no signal.
2. In connection with tact switches.
a) When touching a tact switch, a certain group of tact switch do not produce a signal.
b) When touching a tact switch, no tact switch produce a signal.
3. Display problems.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
h)  When touching a tact switch, the control unit does not respond.
4. Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
CAUTION
R343M - 7
To protect the electronic circuits, this model is provided with a fine foil pattern added to the input circuit on the PWB, this foil
pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated voltage is not applied between Pin
Check supply voltage and oven power cord.
No. 5 of the 3 pin connector (A) and the
common terminal of the relay RY2.
2
Only pattern at "a" is broken.
*Insert jumper wire J1 and solder.
3
Pattern at "a" and "b" are broken.
*Insert the coil RCILF2003YAZZ between "c" and "d".
NOTE: *At the time of making these repairs, make a visual inspection of the varistor. Check for burned damage. If
any abnormal condition is detected, replace the defective parts.
TEST PROCEDURES (CONT'D)
PROCEDURE
LETTER
COMPONENT TEST
D
PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
1
5
RY2
(J1)
a
d
c
b
CN-A 
RY1
D1
VRS1
D71
ZD71
R343M - 8
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
7) Door Sensing Switch
A switch to "tell" the LSI if the door is open or closed.
8) Encoder
The encoder converts the signal generated by LSI into
the pulse signal, and the pulse signal is returned to the
LSI.
9) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LED1-LED3)
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following circuits as
shown in the touch control panel circuit.
The principal functions of these circuits and their related
signals are explained below.
Tact Switch
Signals generated in the LSI are sent to the tact switches
through R60, R61,R62 and R63.
When a tact switch is touched, a signal is completed through
the tact switch and passed back to the LSI through R81 to
perform the function that was requested.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchroniz-
ing signal circuit and back light circuit.
1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2)  Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-common
electrodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltage necessary in the control unit
from the AC line voltage.
Symbol
Voltage
Application
VC
+5V
LSI(IC1)
4) Relay Circuit
To drive the magnetron, fan motor, turntable motor and
light the oven lamp.
R343M - 9
HIGH
H : +5V
L : 0V
H : +5V
L : 0V
MEDIUM
HIGH
ON
ON
OFF
OFF
OFF
24 sec.
8 sec.
A
B
0.1 sec.
2 sec.
H : +5V
L: 0V
H : +5V
L: 0V
1-12
SEG0 -
OUT
Segment data signal.
SEG11
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)
LCD (Pin No.)
LSI signal (Pin No.)
LCD (Pin No.)
SEG 0 (1) .............................. S12(4)
SEG 6 (7)
S6(10)
SEG 1 (2) .............................. S11(5)
SEG 7 (8)
S5(11)
SEG 2 (3) .............................. S10(6)
SEG 8 (9)
S4(12)
SEG 3 (4) ................................ S9(7)
SEG 9 (10)
S3(13)
SEG 4 (5) ................................ S8(8)
SEG 10 (11)
S2(14)
SEG 5 (6) ................................ S7(9)
SEG 11 (12)
S1(15)
13
R60
OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R81 terminal while
the tact switch SW4 or the tact switch SW5 is touched.
14
R61
OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R81 terminal while
the tact switch SW3 or the tact switch SW7 is touched.
15
R62
OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R81 terminal while
the tact switch SW2 or the tact switch SW6 is touched.
16
R63
OUT
Tact switch strobe signal.
Signal applied to tact switch section. A pulse signal is input to R81 terminal while
the tact switch SW1 is touched.
17
AIN0
IN
To input signal which communicates the door open/close information to
LSI.
Door close "L" level signal (0V).  Door open "H" level (+5V)
18-20
AIN1-AIN3
IN
Terminal to change functions according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with
the Model in operation is applied to set up its function.
21
VSS
IN
Power source voltage: 0V.
VSS voltage of power source circuit input.
22
R70
OUT
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2).
The signals holds "L" level during micro-
wave cooking and "H" level while not
cooking. In other cooking modes (vari-
able cooking) the signal turns to  "H"
level and "L" level in  repetition accord-
ing to the power level.
23
R71
OUT
Signal to sound buzzer (2.0 kHz).
A: key touch sound.
B: Completion sound.
 
DESCRIPTION OF LSI
   LSI(IZA919DR)
The I/O signal of the LSI(IZA919DR) are detailed in the following table.
  
Pin No.
 Signal
 I/O
                                                  Description
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