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Model
R-343 (serv.man3)
Pages
24
Size
410.4 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / (including Parts listing)
File
r-343-sm3.pdf
Date

Sharp R-343 (serv.man3) Service Manual ▷ View online

R343M - 5
DOOR OPEN MECHANISM
   FUNCTION OF IMPORTANT COMPONENTS
Figure D-1. Door Open Mechanism
LATCH
HEADS
LATCH HOOK
MONITOR
SWITCH (SW2)
MONITORED
LATCH
SWITCH (SW1)
STOP
SWITCH
(SW3)
DOOR OPEN BUTTON
OPEN LEVER
DOOR
MONITORED LATCH SWITCH SW1
STOP SWITCH SW3
1.  When the oven door is closed, the contacts (COM-
NO) must be closed.
2.  When the oven door is opened, the contacts (COM-
NO) must be opened.
MONITOR SWITCH SW2
I
f the oven door is opened and the contacts
(COM-NO) of the monitored latch switch SW1
fail to open, the fuse F8A blows
simultaneously with closing the contacts
(COM-NC) of the monitor switch SW2.
CAUTION:  BEFORE REPLACING A BLOWN
FUSE F8A TEST THE MONITORED
LATCH SWITCH SW1, MONITOR
SWITCH SW2.
MICROWAVE OUTPUT POWER (IEC-60705)
The power output of this oven is rated using the method specified by IEC-60705.  Full details of how to carry out this
procedure can be found in the Sharp Technical Training notes which is available from Sharp Parts Centre
(part number SERV-LITMW01).
The IEC-60705 procedure must be carried out using laboratory-type procedures and equipment.  These requirements
make the procedure unsuitable for routine performance checks.
Note: The following test method gives an indication of the output power only, it cannot be used to establish the actual/
rated output power.  If the true output power is required, then the IEC-60705 test method must be used.
Alternative simplified method:
1. Place 2 litres of cold water (between 12
°
C and 20
°
C) in a suitable container.
2. Stir the water and measure the temperature in 
°
C.  Note temperature as T1.
3. Place the container in the microwave and heat the water for 2 minutes on full power.
4. When the 2 minutes is completed, remove the container and stir the water.  Note the water temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 80.
MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following the procedure
described in the Sharp Technical Training notes (part number SERV-LITMW01).  The maximum leakage permitted in
BS EN 60335-2-25 is 50W/m
(equivalent to 5mW/cm
2
), however it is not normal to detect any significant leakage,
therefore, any leakage which is detected should be investigated.
It is essential that only leakage detectors with current calibration traceable to the National Physical Laboratories are
used.
Suitable leakage detectors :
CELTEC A100
APOLLO X1
OUTPUT POWER TEST PROCEDURE
R343M - 6
TEST PROCEDURES
PROCEDURE
LETTER
A               TOUCH CONTROL PANEL ASSEMBLY TEST
COMPONENT TEST
Remove the outer case and check voltage between Pin No 5 of the 3 pin connector (A) and common terminal
of the relay (RY2) on the control unit with an A.C. voltmeter.
The meter should indicate rated voltage, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC.  voltage  not  indicated ....... Check diode which is connected to the relay coil. If diode is good, control unit
is defective.
   RELAY SYMBOL              OPERATIONAL VOLTAGE                      CONNECTED COMPONENTS
RY1
Approx. 19.0V D.C.
Oven lamp / Turntable motor / Cooling fan motor
RY2
Approx.   7.5V D.C.
Power transformer
To prevent an electric shock. Do not touch the electrical parts and the printed wiring
board. Because the control unit is " TRANSLESS CIRCUIT " and all electrical parts
are used at A.C. line voltage.
              C           
   
RELAY TEST
1. Disconnect the oven from the power supply.
2. Discharge the high voltage capacitor.
3. Remove the control unit from the control panel.
4. By using an ohmmeter, check the tact switch operation.
5. When the tact switch is not depressed, an ohmmeter should indicate an open circuit. When the tact
switch is depressed, an ohmmeter should indicate a short circuit. If improper operation is indicated,
the tact switch is probably defective and should be checked.
              B          
    
TACT SWITCH TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike
conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and ohmmeter.
In this service manual, the touch control panel assembly is in one unit and troubleshooting by unit replacement
is described according to the symptoms indicated.
Control Panel.
The following symptoms indicate a defective control unit.
1.  Tact Switch.
The following symptoms indicate a defective tact switch. Replace the tact switch.
a) When touching a tact switch, a certain tact switch produces no signal at all.
b) When touching a tact switch, sometimes a tact switch produces no signal.
2. In connection with tact switches.
a) When touching a tact switch, a certain group of tact switch do not produce a signal.
b) When touching a tact switch, no tact switch produce a signal.
3. Display problems.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
h)  When touching a tact switch, the control unit does not respond.
4. Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
CAUTION
R343M - 7
To protect the electronic circuits, this model is provided with a fine foil pattern added to the input circuit on the PWB, this foil
pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated voltage is not applied between Pin
Check supply voltage and oven power cord.
No. 5 of the 3 pin connector (A) and the
common terminal of the relay RY2.
2
Only pattern at "a" is broken.
*Insert jumper wire J1 and solder.
3
Pattern at "a" and "b" are broken.
*Insert the coil RCILF2003YAZZ between "c" and "d".
NOTE: *At the time of making these repairs, make a visual inspection of the varistor. Check for burned damage. If
any abnormal condition is detected, replace the defective parts.
TEST PROCEDURES (CONT'D)
PROCEDURE
LETTER
COMPONENT TEST
D
PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN
1
5
RY2
(J1)
a
d
c
b
CN-A 
RY1
D1
VRS1
D71
ZD71
R343M - 8
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion
sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
works on commercial frequency.
7) Door Sensing Switch
A switch to "tell" the LSI if the door is open or closed.
8) Encoder
The encoder converts the signal generated by LSI into
the pulse signal, and the pulse signal is returned to the
LSI.
9) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LED1-LED3)
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following circuits as
shown in the touch control panel circuit.
The principal functions of these circuits and their related
signals are explained below.
Tact Switch
Signals generated in the LSI are sent to the tact switches
through R60, R61,R62 and R63.
When a tact switch is touched, a signal is completed through
the tact switch and passed back to the LSI through R81 to
perform the function that was requested.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchroniz-
ing signal circuit and back light circuit.
1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
2)  Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-common
electrodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltage necessary in the control unit
from the AC line voltage.
Symbol
Voltage
Application
VC
+5V
LSI(IC1)
4) Relay Circuit
To drive the magnetron, fan motor, turntable motor and
light the oven lamp.
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