Sharp R-27STM Service Manual ▷ View online
R-27STM
9
CARRY OUT
4.
4R CHECKS.
C: HIGH VOLTAGE RECTIFIER TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested using an ohmmeter set to its
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested using an ohmmeter set to its
highest range. Connect the ohmmeter across the terminal of the high voltage rectifier and note the reading obtained. Reverse the me -
ter leads and note this second reading. The normal resistance is infinite in one direction and more than 100 kW in the other direction.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE MEASURING
INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE OTHERWISE AN INFINITE RESIST-
ANCE MIGHT BE SHOWN IN BOTH DIRECTION.
ANCE MIGHT BE SHOWN IN BOTH DIRECTION.
D: HIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage capacitor from the circuit.
1.
Continuity check must be carried out with measuring instrument which is set to the highest resistance range.
2.
A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MW after it has been charged.
3.
A short -circuited capacitor shows continuity all the time.
4.
An open capacitor constantly shows a resistance about 10 MW because of its internal 10MW resistance.
5.
When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
6.
The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
7.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.
E: SWITCH TEST
CARRY OUT 3D CHECKS.
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the following table.
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the following table.
Table: Terminal Connection of Switch
Plunger Operation
Common terminal to Normally open terminal Common terminal to Normally close terminal
Released
Open circuit
Short circuit
Depressed
Short circuit
Open circuit.
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
F: TEMPERATURE FUSE TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the temperature fuse. Then using an ohmmeter, make a continuity test across the two ter -
minals as described in the below.
Disconnect the leads from the terminals of the temperature fuse. Then using an ohmmeter, make a continuity test across the two ter -
minals as described in the below.
Table: Temperature Fuse Test
Parts Name
Temperature of "ON" condition
(Closed circuit).
Temperature of "OFF" condition
(Open circuit).
Indication of ohmmeter
(When room temperature is approx. 20°C.)
Temperature fuse 150°C
This is not resetable type.
Above 150°C
Closed circuit
If incorrect readings are obtained, replace the temperature fuse.
An open circuit temperature fuse (OVEN) indicates that the food in the oven cavity may catch fire, this may be due to overheating pro -
An open circuit temperature fuse (OVEN) indicates that the food in the oven cavity may catch fire, this may be due to overheating pro -
duced by improper setting of the cooking time or failure of the control panel.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
G: MOTOR WINDING TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two terminals as described in the table
below.
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two terminals as described in the table
below.
Table: Resistance of Motor
Motors
Resistance
Fan motor
Approximately 250 W
Turntable motor
Approximately 14.7 kW
If incorrect readings are obtained, replace the motor. CARRY OUT 4R CHECKS.
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H: FUSE T6.3A
CARRY OUT 3D CHECKS.
If the fuse T6.3A is blown when the door is opened, check the 1st. latch switch, relay (RY1), 2nd. interlock relay (RY2) and monitor
switch.
If the fuse T6.3A is blown when the door is opened, check the 1st. latch switch, relay (RY1), 2nd. interlock relay (RY2) and monitor
switch.
If the fuse T6.3A is blown by incorrect door switching replace the defective switch(es) and the fuse T6.3A.
If the fuse T6.3A is blown, there is a shorts or grounds in electrical parts or wire harness. Check them and replace the defective parts
or repair the wire harness.
If the fuse T6.3A is blown, there is a shorts or grounds in electrical parts or wire harness. Check them and replace the defective parts
or repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE FUSE T6.3A WITH THE CORRECT VALUE REPLACEMENT.
I: NOISE FILTER TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the noise filter. Using an ohmme -
Disconnect the leads from the terminals of the noise filter. Using an ohmme -
ter, check between the terminals as described in the following table.
MEASURING POINT
INDICATION OF OHMMETER
Between N and L
Open circuit
Between terminal N and WHITE
Short circuit
Between terminal L and RED
Short circuit
If incorrect readings are obtained, replace the noise filter unit.
CARRY OUT 4R CHECKS.
CARRY OUT 4R CHECKS.
J: HIGH VOLTAGE FUSE TEST
CARRY OUT 3D CHECKS.
If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and the high voltage fuse.
CARRY OUT 4R CHECKS.
If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and the high voltage fuse.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE HIGH VOLTAGE FUSE WITH THE CORRECT VALUE REPLACEMENT.
K: TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave
ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel
assembly is divided into two units, Control Unit and Switch Unit, and also the Control Unit is divided into two units, CPU Unit and Pow -
er Unit, and troubleshooting by unit replacement is described according to the symptoms indicated.
ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter. In this service manual, the touch control panel
assembly is divided into two units, Control Unit and Switch Unit, and also the Control Unit is divided into two units, CPU Unit and Pow -
er Unit, and troubleshooting by unit replacement is described according to the symptoms indicated.
1. Switch Unit. Note: Check switch unit wire harness connection before replacement.
The following symptoms indicate a defective switch unit. Replace the switch unit.
a) When touching the buttons, a certain button produces no signal at all.
b) When touching the buttons, sometimes a button produces no signal.
c) When rotating the TIMER/WEIGHT knob, the cooking time or the weight can not be input.
c) When rotating the TIMER/WEIGHT knob, the cooking time or the weight can not be input.
2. Control Unit.
The following symptoms indicate a defective control unit. Before replacing the switch unit, perform the Switch unit test (Procedure L)
to determine if control unit is faulty.
to determine if control unit is faulty.
2 -1. In connection with buttons.
a) When touching the buttons, a certain group of buttons do not produce a signal.
b) When touching the buttons, no buttons produce a signal.
2 -2. In connection with indicators.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
3. Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
b) Clock does not operate properly.
c) Cooking is not possible.
RED
WHT
FUSE
T6.3A
T6.3A
N
L
NOISE SUPPRESSION COIL
NOISE FILTER
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11
L: SWITCH UNIT TEST
CARRY OUT
1.
3D CHECKS.
Isolate the switch unit with the control panel frame to be tested.
2.
Using an ohmmeter and referring to the switch unit matrix indicated on the switch unit circuit, check the circuit between the pins of
3.
the switch unit that correspond to the STOP button. When the button is pressed, the ohmmeter should indicate short circuit. When
the button is released, the ohmmeter should indicate open circuit. If incorrect readings are obtained, the switch unit button is faulty
and must be replaced. About the other buttons, the above method may be used.
the button is released, the ohmmeter should indicate open circuit. If incorrect readings are obtained, the switch unit button is faulty
and must be replaced. About the other buttons, the above method may be used.
CARRY OUT
4.
4R CHECKS.
A-3
A-4
A-5
A-6
B-2
B-3
A-1
A
B
C
SW100
A-2
C100
C101
R100
R101
A-7
B-1
C-1
C-2
C-3
3PIN
WIRE
HARNESS
SWITCH UNIT
EXPRESS
COOK
MEAT
JOINT
TIME
WEIGHT
MINCED
MEAT
WHOLE
POULTRY
POWER
LEVEL
STOP
CLEAR
START
AUTO
MINUTE
SW1
SW2
SW3
SW4
SW5
SW6
SW7
M: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between the upper side terminal of the relay RY1 and the oven side terminal of the relay
Remove the outer case and check voltage between the upper side terminal of the relay RY1 and the oven side terminal of the relay
RY2 on the control unit with an A.C. voltmeter. The meter should indicate 230 - 240 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated .................. Defective relay.
DC. voltage not indicated ............
Check diode which is connected to the relay coil. If diode is good, control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
Approx. 12.6V D.C.
Oven lamp / Turntable motor / Cooling fan motor
RY2
Approx. 12.1V D.C.
High voltage transformer
CARRY OUT 4R CHECKS.
N: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD (PWB)
IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts
as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair.
as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between the upper side terminal of
the relay RY1 and the oven side terminal of the relay RY2.
the relay RY1 and the oven side terminal of the relay RY2.
Check supply voltage and oven power cord.
2
The rated AC voltage is present to primary side of low voltage transformer.
Low voltage transformer or secondary circuit defective.
Check and repair.
3
Only pattern at "a" is broken.
*Insert jumper wire J1 and solder.
4
Pattern at "a" and "b" are broken.
*Insert the coil RCILF2003YAZZ between "c" and "d".
NOTE: *At the time of making these repairs, make a visual inspection of the varistor. Check for burned damage and examine
the transformer with a tester for the presence of layer short-circuit (check the primary coil resistance). If any abnor-
mal condition is detected, replace the defective parts.
mal condition is detected, replace the defective parts.
CARRY OUT 4R CHECKS.
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TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units as shown in the touch control panel circuit.
(1) Switch Unit
(2) Control Unit
The principal functions of these units and their related signals are explained below.
Switch Unit
The switch unit is composed of a matrix, signals generated in the LSI are sent to the switch unit through P22, P24, P25 and P26.
When a button is pressed, a signal is completed through the switch unit and passed back to the LSI through P50 and P52 to perform
the function that was requested. When the jog dial is rotated, the encoder converts the signal from the power source circuit into the
pulse signal, and the pulse signal is sent to the LSI through P31 and P32.
When a button is pressed, a signal is completed through the switch unit and passed back to the LSI through P50 and P52 to perform
the function that was requested. When the jog dial is rotated, the encoder converts the signal from the power source circuit into the
pulse signal, and the pulse signal is sent to the LSI through P31 and P32.
Control Unit
Control unit consists of LSI, reset circuit, indicator circuit, power source circuit, relay circuit, buzzer circuit and synchronizing signal cir -
cuit.
cuit.
1) Reset Circuit
This circuit generates a signal which resets the LSI to the initial state when power is supplied.
2) Indicator Circuit
This circuit consists of 4 -digits, 12 -segments and 3 -common electrodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltage necessary in the control unit from the AC line voltage. In addition, the synchronizing signal is
available in order to compose a basic standard time in the clock circuit.
Symbol
Voltage
Application
VSS
-5V
LSI(IC1)
4) Relay Circuit
To drive the magnetron, fan motor, turntable motor and light the oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audible sounds (switch unit touch sound and completion sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit. It accompanies
a very small error because it works on commercial frequency.
7) 2nd. Interlock Relay Control Switch
A switch to "tell" the LSI if the door is open or closed.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1 - LD4).
SERVICING FOR TOUCH CONTROL PANEL
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high impedance
at its input and output terminals. For this reason, it is easily in -
fluenced by the surrounding high voltage power source, static
electricity charge in clothes, etc., and sometimes it is not fully
protected by the built -in protection circuit.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high impedance
at its input and output terminals. For this reason, it is easily in -
fluenced by the surrounding high voltage power source, static
electricity charge in clothes, etc., and sometimes it is not fully
protected by the built -in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap PW boards containing them in
aluminium foil.
aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
approx. 1M ohm
2. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch
control panel of the microwave oven and the precautions you
must take when doing so. To perform the servicing, power to the
touch control panel is available either from the power line of the
oven itself or from an external power source.
control panel of the microwave oven and the precautions you
must take when doing so. To perform the servicing, power to the
touch control panel is available either from the power line of the
oven itself or from an external power source.
1) Servicing the touch control panel with power supply of
the oven:
CAUTION: THE HIGH VOLTAGE TRANSFORMER OF THE MI -
CROWAVE OVEN IS STILL LIVE DURING SERVIC -
ING AND PRESENTS A HAZARD.
ING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
control panel,
(1) Disconnect the power supply cord and then remove
outer case.
(2) Open the door and block it open.
Discharge high voltage capacitor.
(3) Disconnect the leads to the primary of the power
transformer.
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