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Model
R-249
Pages
32
Size
659.93 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-249.pdf
Date

Sharp R-249 Service Manual ▷ View online

R-249(SL)
R-249(W)
3
APPEARANCE VIEW
TOUCH CONTROL PANEL
OVEN
1. DIGITAL DISPLAY
2. INDICATORS
3. EXPRESS COOK Key
4. EXPRESS DEFROST Key
5. TIME Keys
6. START/AUTO MINUTE Key
7. STOP/CLEAR Key
8. POWER/WEIGHT Key
NOTE:
Some one-touch cooking features such as "AUTO MINUTE" are disabled after three minutes when the oven is
not in use. These features are automatically enabled when the door is opened and closed or the STOP/ CLEAR
pad is pressed.
6. Door seals sealing surfaces
7. Coupling
8. Control panel
9. Liquid crystal display
10. Waveguide cover
1. Door open button
2. Oven lamp
3. Door hinges
4. Door safety latches
5. See through door
11. Power supply cord
12. Ventilation openings
13. Turntable
14. Roller stay
8
1
9
14
10 4
2
4
3
5
6
7
13
11
12
3
4
7
8
5
6
2
1
R-249(SL)
R-249(W)
4
OPERATION SEQUENCE
OFF CONDITION
Closing the door activates all door interlock switches
(1st. latch switch, 2nd. interlock relay control switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
(COM-NC) must be open.
When the microwave oven is plugged in a wall outlet, rated
voltage is supplied to the noise filter and the control unit.
Figure O-1 on page 23
1. The display flashes "88:88".
2. To set any programmes or set the clock, you must first
touch the STOP/CLEAR key.
3. "  :  " appears in the display.
NOTE: When the oven door is opened, the oven lamp
comes on at this time.
MICROWAVE COOKING CONDITION
HIGH COOKING
Enter a desired cooking time with touching the TIME keys
and start the oven with touching START key.
Function sequence
Figure O-2 on page 23
CONNECTED COMPONENTS
RELAY
Oven lamp, Fan motor, Turntable motor
RY1
High voltage transformer
RY2
1. Rated voltage is supplied to the primary winding of the
high voltage transformer. The voltage is converted to
about 3.3 volts A.C. output on the filament winding and
high voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY1+RY2 go back to their home position.
The circuits to the oven lamp, high voltage transformer,
fan motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
          CONDITION
DURING
DOOR OPEN
SWITCH
CONTACT
COOKING
(NO COOKING)
1st. latch switch
COM-NO
Closed
  Open
2nd. interlock relay
control switch
COM-NO
Closed
  Open
Monitor switch
COM-NC
Open
  Closed
The circuits to the high voltage transformer, fan motor
turntable motor and oven lamp are cut off when the 1st.
latch switch and 2nd. interlock relay control switch are
made open.
Shown in the display is the remaining time.
6. MONITOR SWITCH CIRCUIT
The monitor switch is mechanically controlled by oven
door, and monitors the operation of the 1st. latch switch
and 2nd. interlock relay.
6-1 When the oven door is opened during or after the
cycle of a cooking program, the 1st. latch switch and
2nd. interlock relay control switch must open their
contacts first. After that the contacts (COM-NC) of the
monitor switch can be closed.
6-2. When the oven door is closed, the contacts (COM-
NC) of the monitor switch must be opened. After that
the contacts of the 1st. latch switch and 2nd. interlock
relay control switch are closed.
6-3. When the oven door is opened and the contacts of
the 1st latch switch and 2nd. interlock relay remain
closed. The fuse T6.3A will blow, because the moni-
tor switch is closed and a short circuit is caused.
POWER LEVEL COOKING
When the microwave oven is preset for variable cooking
power, rated voltage is supplied to the high voltage trans-
former intermittently within a 32-second time base through
the relay contact which is coupled with the current-limiting
relay. The following levels of microwave power are given.
SETTING;
NOTE: The ON/OFF time ratio does not exactly corre-
spond to the percentage of microwave power,
because approx. 3 seconds are needed for heat-
ing up the magnetron filament.
POWER OUTPUT REDUCTION
If the oven set for more than 20 minutes at 100% power
level, after the first 20 minutes the power level will automati-
cally adjust itself to 70% power to avoid overcooking.
100P
32 sec. ON
70P
Approx. 70%
100%
24 sec. ON
8 sec. OFF
14 sec. OFF
20 sec. OFF
26 sec. OFF
50P
Approx. 50%
18 sec. ON
30P
Approx. 30%
12 sec. ON
10P
Approx. 10%
6 sec. ON
R-249(SL)
R-249(W)
5
FUNCTION OF IMPORTANT COMPONENTS
TEMPERATURE FUSE
The temperature fuse, located on the top of the oven
cavity, is designed to prevent damage to the oven by fire.
If the food load is overcooked, by either error in cook time
or defect in the control unit, the temperature fuse will open.
Under normal operation, the temperature fuse remains
closed. However, when abnormally high temperatures are
reached within the oven cavity, the temperature fuse will
open at 248˚F(120˚C), causing the oven to shut down.
NOISE FILTER
The noise filter prevents the radio frequency interference
that might flow back in the power circuit.
TURNTABLE MOTOR
The turntable motor drives the roller stay to rotate the
turntable.
FAN MOTOR
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vents surrounding
the magnetron and cools the magnetron. This air is
channelled through the oven cavity to remove steam and
vapours given off from the heating foods. It is then ex-
hausted through the exhausting air vents at the oven
cavity.
SURGE RELAY UNIT (SURGE RELAY RY1 /
SURGE RESISTOR RS)
1. When the oven is switched on at microwave cooking,
at first the contacts of the surge relay is open and the
surge current flows through the surge resistor RS.
2. And then after a few msec., the contacts of the surge
relay RY1 are closed and rated voltage are supplied to
the high voltage transformer.
3. The surge resistor RS lets the current (peak current)
flow when the oven is switched on. If the surge resistor
is defective, the home fuse or monitor fuse may break
down when the oven is switched on (microwave mode).
DOOR OPEN MECHANISM
The door is opened by pushing the open button on the
control panel, refer to the Figure D-1.
When the open button is pushed, the open button pushes
up the switch lever, and then the switch lever pushes up
the latch head. The latch heads are moved upward and
released from latch hook. Now the door will open.
Figure D-1. Door Open Mechanism
1ST. LATCH SWITCH  AND 2ND. INTERLOCK
RELAY CONTROL SWITCH
1. When the oven door is closed, the contacts (COM-NO)
must be closed.
2. When the oven door is opened, the contacts (COM-
NO) must be opened.
MONITOR SWITCH
1. When the oven door is closed, the contacts (COM-NC)
must be opened.
2. When the oven door is opened, the contacts (COM-
NC) must be closed.
3. If the oven door is opened and the contacts (COM-NO)
of the 1st latch switch and 2nd. interlock relay fail to
open, the fuse blows simultaneously with closing the
contacts (COM-NC) of the monitor switch.
CAUTION: BEFORE REPLACING A FUSE TEST THE
1ST LATCH SWITCH, 2ND. INTERLOCK
RELAY AND MONITOR SWITCH FOR
PROPER OPERATION. (REFER TO CHAP-
TER "TEST PROCEDURE".)
FUSE
1. The fuse blows when the contacts (COM-NO) of the 1st
latch switch, 2nd. interlock relay remain closed with the
oven door open and when the monitor switch  closes.
2. If the wire harness or electrical components are short-
circuited, the fuse T6.3A blows to prevent an electric
shock of fire hazard.
HIGH VOLTAGE FUSE
The high voltage fuse blows when the high voltage rectifier
or the magnetron is shorted.
Latch Heads
Latch Hook
Door
2nd. Interlock Relay
Control Switch
Monitor Switch
Switch Lever
1st. Latch Switch
R-249(SL)
R-249(W)
6
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a specific test be performed. These tests are given a
procedure letter which will be found in the "Test Procedure"section.
IMPORTANT: If the oven becomes inoperative because of a blown fuse T6.3A in the 1st. latch switch - 2nd. interlock
relay  - monitor switch circuit, check the 1st. latch switch, 2nd. interlock relay control switch, 2nd. interlock
relay and monitor switch before replacing the fuse T6.3A.
TROUBLESHOOTING GUIDE
CK = Check / RE = Replace
MAGNETRON
HIGH VOLTAGE  TRANSFORMER
HIGH VOLTAGE RECTIFIER ASSEMBLY
HIGH VOLTAGE WIRE
HIGH VOLTAGE CAPACITOR
1ST. LATCH SWITCH
2ND
. INTERLOCK RELAY CONTROL
 SWITCH
MONITOR SWITCH
TEMPERATURE FUSE (OVEN)
FAN MOTOR
TURNTABLE MOTOR
FUSE T6.3A
TOUCH CONTROL PANEL
RELAY (RY-1, RY-2)
FOIL PATERN ON P.W.B.
POWER SUPPLY CORD
SHORTED WIRE HARNESS
OPENED WIRE HARNESS
OVEN LAMP
WALL OUTLET
MISADJUSTMENT SWITCH
HOME FUSE OR BREAKER
BLOCKED COOLING FAN
BLOCKED VENTILATION
NOISE FILTER
KEY UNIT (MEMBRANE SWITCH)
H.V. FUSE
SURGE RELAY
Home fuse blows when power
supply cord is plugged into wall
outlet.
FUSE T6.3A blows when power
supply cord is plugged into wall
outlet.
"88:88" does not appear in dis-
play but power supply cord is
plugged into wall outlet.
Display  does not operate prop-
erly when STOP/CLEAR key is
touched.
Oven does not start when the
START key is touched.  (Dis-
play appears)
Oven lamp does not light (Dis-
play appears.)
Fan motor does not operate.
(Display appears.)
Turntable motor does not oper-
ate. (Display appears.)
Oven or any electrical parts
does not stop when cooking
time is 0 or STOP/CLEAR key
is touched.
Oven seems to be operating
but little or no heat is produced
in oven load. (Microwave power
level is set at 100%)
Oven does not seems to be
operating properly when 70%,
50%, 30% or 10% is set.
Oven goes into cook cycle but
shuts down before end of cook-
ing cycle.
OFF
CONDITION
PROBLEM
CONDITION
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
TEST PROCEDURE
ON
CONDITION
A B C
CK
D E E E    F  G  G   H   K M N
RE CKCKRECK CKCKCKCK
I L J
CK
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