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Model
R-23AM (serv.man3)
Pages
45
Size
1.03 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-23am-sm3.pdf
Date

Sharp R-23AM (serv.man3) Service Manual ▷ View online

23
R - 2 2 A T
R-23AM
R - 2 4 A T
28-29
P71-P70
OUT
Terminal not used.
30
XIN
IN
Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XOUT terminal.
31
XOUT
OUT
Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
32
VSS
IN
Power source voltage: -5V.
VC voltage of power source circuit input.
33
P27
OUT
Oven lamp, Blower motor and Stirrer motor driving signal (Square Waveform
: 50Hz).
To turn on and off the shut-off relay  (RY1).
The Square waveform voltage is delivered to
the RY1 relay driving circuit and  relays
(RY2, RY3, COOK RELAY) control circuit.
34
P26
OUT
Terminal not used.
35-36
P25-P24
OUT
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay. In100% power level operation, "L" level during
cooking; "H" level otherwise. In other power level operation (50, 20 or 10%), "H" and
"L" level is repeated according to power level.
P0WER LEVEL
ON
OFF
50%
26sec.
22sec.
20%
12sec.
36sec.
10%
  8sec.
40sec.
37-38
P23-P22
OUT
Terminal not used.
39-48
P21-P10
OUT
Segment data signal.
The relation between signals and indicators are as follows:
Signal
Segment
Signal
Segment
P01 ............. i
P15 .............. f
P00 ............. j, k
P14 .............. e
P21 ............. LB
P13 .............. d
P20 ............. UB
P12 .............. c
P17 ............. h
P11 .............. b
P16 ............. g
P10 .............. a
49-54
P07-P02
OUT
Digit selection signal.
The relation between digit signal and digit
are as follows:
Digit signal
Digit
P07 ............. 1st.
P06 ............. 2nd.
P05 ............. 3rd.
P04 ............. 4th.
P03 ............. 5th.
P02 ............. 6th.
Normally, one pulse is output in every ß
period, and input to the grid of the Fluo-
rescent Display.
55-56
P01-P00
OUT
Segment data signal.
Signal similar to P21.
57-64
P37-P30
OUT
Terminal not used.
Pin No.
Signal
I/O
Description
H
L
20 msec
During cooking
GND
-5V
48 sec.
OFF
ON
GND
-31(V)
ß(50Hz)
H
L
GND
VP
ß(50Hz)
P07
P06
P05
P04
P03
P02
GND
VP
24
R - 2 2 A T
R-23AM
R - 2 4 A T
2-2 Memory IC (IC2) FOR R-24AT / R-22AT
AT24C04 is a 4K-bit, serial memory, enabling CMOS to be erased/written electrically. This memory is constructed with 512
registers x 8bits, enabling individual access, read and write operations to be performed. Details of input/output signal for IC2
are as shown in the following diagram.
Figure T-2. Relation between Pin Nos, and Signals
Pin No.
Signal
I/O
Description
1-3
A0-A2
IN
Connected to GND.
4
VSS
IN
Connected to VC(-5V).
5
SDA
IN/OUT
Serial data input/output : input/outputs data to IC1.
6
SCL
IN
Clock signal input : input/outputs serial data at every one pulse.
7
TEST
IN
Connected to VC(-5V).
8
VCC
IN
Connected to GND.
A0
8
1
7
2
6
3
5
4
A1
A2
VSS
VCC
TEST
SCL
SDA
TOP VIEW
FUNCTIONAL DIAGRAM
E  PROM
512 x 8
2
START
STOP
LOGIC
CONTROL
LOGIC
SLAVE ADDRESS
REGISTER
COMPARATOR
H.V. GENERATION
TIMING
& CONTROL
64
YDEC
8
DATA REGISTER
Dout
CK
3
1
5
64
XDEC
START CYCLE
INC
LOAD
WORD
ADDRESS
COUNTER
R/W
PIN
Dout
ACK
(6) SCL
(5) SDA
(4) Vss
(3) Vcc
25
R - 2 2 A T
R-23AM
R - 2 4 A T
approx. 1M ohm
SERVICING
control panel with a jumper, which brings about an
operational state that is equivalent to the oven door being
closed. As for the sensor-related controls of the touch
control panel, checking them is possible if dummy
resistor(s) with resistance equal to that of the controls are
used.
(2)Servicing the touch control panel with power supply from
an external power source:
Disconnect the touch control panel completely from the
oven proper,and short both ends of the door sensing
switch (on PWB) of the touch control panel,which brings
about an operational state that is equivalent to the oven
door being closed. Connect an external power source to
the power input terminal of the touch control panel, then
it is possible to check and repair the controls of the touch
control panel it is also possible to check the sensor-
related controls of the touch control panel by using the
dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assem-
bly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2)  Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connector of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high preci-
sion is required.
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following pre-
cautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output termi-
nals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc, and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them
in aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.
2. Shapes of Electronic Components
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform
the servicing, power to the touch control panel is avail-
able either from the power line of the oven itself or from
an external power source.
(1) Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE  HIGH VOLTAGE TRANS-
FORMER OF THE MICROWAVE OVEN
IS STILL LIVE DURING SERVICING
PRESENTS A HAZARD.
Therefore, when checking the performance of the touch
control panel, put the outer cabinet on the oven to avoid
touching the high voltage transformer, or unplug the
primary terminal (connector) of the high voltage trans-
former to turn it off; the end of such connector must be
insulated with an insulating tape. After servicing, be sure
to replace the leads to their original locations.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that the
two can’t be separated. For those models, check and
repair all the controls (sensor-related ones included) of
the touch control panel while keeping it connected to the
oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, therefore, it is possible to check and repair the
controls of the touch control panel while keeping it apart
from the oven proper; in this case you must short both
ends of the door sensing switch (on PWB) of the touch
E
C B
E
C
B
T
i t
E
C
B
Transistor
2SA933ASTP
DTA114YSA
DTB143ES
DTD143ES
KRA101M
Transistor
2SB1238
Transistor
2SB953
26
R - 2 2 A T
R-23AM
R - 2 4 A T
PROCEDURE FOR ENTERING TO IC-2 FOR R-
24AT / R-22AT
When the control unit or IC-2 is exchanged, re-enter the
constans of EXPRESS DEFROST, the memory information
and the EEPROM data, referring to the following procedures.
If not so, the oven will not operate correctly.
1) How to enter the constants of EXPRESS DEFROST.
T = STG1 + STG2 + STG3
STG = A X T + B
STG1= 0.20 X T + 20 Power level 50%
STG2= 0.13 X T + 30 Power level 30%
STG3= 0.67 X T - 50 Power level 20%
"       " : Flicker /    : 0.1 sec BUZZER
PAD ORDER
DISPLAY
PHONE
(Door close)
SET
SET
"NUMBER"
(within 2 sec.)
#1
 START
"NUMBER"
EXPRESS DEFROST
1
0.00 DEF
2, 0
1
0.20 DEF
  x 2
 (A)
MANUAL/ REPEAT
1
0 DEF
2
1
     0.20 DEF
#2
 (+ - B)
DEF "POWER"
 
POWER SETTING
1
    20
100%
DEF
POWER
5
1
    20
50%
MANUAL/ REPEAT
 2
0.00 DEF
1, 3
2
0.13 DEF
  x 2
 (A)
MANUAL/ REPEAT
2
     0 DEF
3
2
       30 DEF
(+ -  B)
DEF "POWER"
 POWER SETTING
2
    30
100%
DEF
POWER
3
2
    30
30%
MANUAL/ REPEAT
 3
     0 DEF
#3
 5
3
        5 DEF
"CHECK"
DEF "POWER"
 POWER SETTING
3
5
100%
DEF
POWER
2
3
5
20%
SET
 4
       DEF
SET
     
#1: No key entry signal.
#2: To set -B, touch the POWER SETTING key twice.
#3: Ex. "CHECK" will flash and the oven will beep after 50%
of EXPRESS DEFROST time has lapsed when 5 key is
entered.
Constants of
EXPRESS
DEFROST.
2) How to enter the memory information
Example: Suppose cooking time 5 sec. and output power
100% are entered into the memory pad 1.
PROCEDURE FOR CHECKING/CLEARING SERV-
ICE COUNTS OF MICROWAVE OVEN FOR R-
24AT / R-22AT
The following procedure enables the servicer to obtain the
total service counts (cook cycles) for memory cooking, manual,
repeat, double quantity cooking and defrost. The maximum
capacity of the counter is 999,999 counts, above which the
counter will reset to "0". The counter will retain the total counts
(will not clear) in the event of a power disruption.
1) Practice for checking total service counts
     (eg; 234,567 Counts).
         --- flashing /      ---0.1sec. BUZZER
PAD
DISPLAY
INDICATOR LED PHONE
(door close)
CHECK
NUMBER
CHECK
CHECK
#1
82 68
CHECK
(user total count)
#2
VOLUME
VOLUME
DOUBLE
2 34 56 7
QUANTITY
(service total count)
1
NUMBER
1
(after 1 sec.)
45
(filter used time)
2
NUMBER
2
(after 1 sec.)
2 00
(filter lim. time)
0 (No 10)
NUMBER 10
(after 1 sec.)
35 43 2
(service total cook time)
CHECK
#1: Denotes total service counts within the reach of user, of
which checking and clearing practices are described in
this instruction manual.
#2: Denotes the procedure for the servicer to disable check-
ing/clearing. This procedure is instructed to service per-
sonnel only and is excluded from the operation manual.
2) Practice for clearing Service's counts
"       " : Flicker /    : 0.1 sec BUZZER
PAD ORDER
DISPLAY
PHONE
(Door close)
CHECK
"NUMBER"
•          CHECK
CHECK
          82 68     "CHECK"
(User's Total Counts)
#1 VOLUME
82 68     "CHECK"
VOLUME
          82 68     "CHECK"
DOUBLE QUANTITY
   2 34 56 7  "CHECK"
          (Total Counts Service)
SET
0   "CHECK"
0
0   "CHECK"
SET
         0   "CHECK"
CHECK
#1: Denotes the procedure for the servicer to disable clearing.
This procedure is instructed to service personnel only and
is excluded from the operation manual.
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