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Model
R-2398G
Pages
44
Size
864.89 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-2398g.pdf
Date

Sharp R-2398G Service Manual ▷ View online

3
R-2398
APPEARANCE VIEW
OVEN
1. Control panel
2. Hole for safety door latches
3. Ceramic floor
4. Splash cover
5. Oven light
6. Air intake filter
7. Air intake openings
8. Oven cavity
9. Door seals and sealing surfaces
10. Door hinges
11. Oven door with see-through window
12. Door safety latches
13. Door handle.
14. Outer cabinet
15. Removable cover over oven light bulb
16. Air vent openings
17.  Power supply cord
18 Screw for mounting plate
19 Mounting plate
DISPLAY AND INDICATORS
Check indicators after the oven starts to confirm the
oven is operating as desired.
1. Heating indicator
This indicator shows cooking in progress.
2. Memory number indicator
3. Express defrost
4. Check mode indicator
5. Power level display
6. Time display
7. Filter indicator
8. Double quantity mode indicator
9. 3rd. stage indicator
10. 2nd. stage indicator
11. 1st. stage indicator
OPERATING KEYS
12. DOUBLE QUANTITY key
13. EXPRESS DEFROST key
14. NUMBER keys
15. SELECT TIME key
16. STOP/CLEAR key
17. SELECT POWER key
18. START key
19. SET key
20. SIGNAL key
21. CHECK key
AUTO TOUCH CONTROL PANEL
INSTALLATION INFORMATION
When this commercial  microwave oven is installed near other commercial electrical appliances, connect a lead wire to
each equivalent potential terminal with equipotential marking between them (insert a lead wire between a washer and
an earth angle, and screw them), as shown in Fig. A-1, to make sure that they are at equivalent potential.
If any lead wire is not connected between them, when person touch them he/she will get a electric shock.
Figure A-1
4
1
5
2
10
3
6
7
9
8
11
12
13
17
16
14
15
19
18
COMMERCIAL MICROWAVE OVEN
OTHER COMMERCIAL 
ELECTRICAL APPLIANCE
Lead wire
Earth angle
(Equivalent potential terminal)
Equivalent 
potential terminal
Screw
Washer
Lead wire
DEF CHECK
POWER
%
DOUBLE
ON
NUMBER
1
2
3
16
18
20
13
5
2
1
12
15
17
19
21
11
10
FILTER
3 4
6
7
8
9
1
2
3
4
5
6
7
8
9
0
11
12
13
14
15
16
17
18
19
20
14
EXPRESS
DEFROST
SELECT TIME 
STOP / CLEAR
SELECT POWER
START
SET
CHECK
SIGNAL
DOUBLE
QUANTITY
4
R-2398
OPERATION SEQUENCE
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY3+RY4 go back to their home position.
The circuits to the high voltage transformers T1+T2.
The relay RY1 remains and oven lamp, blower motor
and stirrer motors work for 1 minute.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
            CONDITION
DURING
DOOR OPEN
SWITCH
CONTACT
COOKING
(NO COOKING)
1st latch switch
COM-NO
Closed
  Open
Monitor switch
COM-NC
Open
  Closed
2nd latch switch
COM-NO
Closed
  Open
Stop switch
COM-NO
Closed
  Open
3rd latch switch
COM-NO
Closed
  Open
The circuits to the high voltage transformers T1+T2 are
cut off when the 1st latch, 2nd latch, 3rd latch and stop
switches SW1+SW2+SW3+SW5 are made open. The
blower motor BM, stirrer motors and oven lamp  re-
mains on even if the oven door is opened after the
cooking cycle has been interrupted, because the relay
RY1 stays closed. Shown in the display is the remain-
ing time, but the program is cancelled if the oven is not
started within 3 minutes.
6. MONITOR SWITCH CIRCUIT
The monitor switch SW4 is mechanically controlled by
oven door, and monitors the operation of the 1st latch
switch SW1.
6-1. When the oven door is opened during or after the
cycle of a cooking program, the 1st, 2nd, 3rd latch and
stop switches SW1+SW2+SW3+SW5 must open their
contacts first. After that the contacts (COM-NC) of the
monitor switch SW4 can be closed.
6-2. When the oven door is closed, the contacts (COM-
NC) of the monitor switch SW4 must be opened first.
After that the contacts (COM-NO) of the 1st, 2nd, 3rd
latch and stop switches SW1+SW2+SW3+SW5 must
be closed.
6-3. When the oven door is opened and the contacts of the
1st latch switch SW1 remain closed, remains closed,
the fuse F2 F6.3A will blow, because the monitor
switch is closed and a short circuit is caused.
MICROWAVE VARIABLE COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the high voltage
transformers T1+T2 intermittently within a 48 second time
base through the contacts of the relays RY3+RY4.
The following levels of microwaves power are given.
Closing the door activates all door interlock switches (1st
latch switch, 2nd latch switch, 3rd latch switch and stop
switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
COM-NC must be open. When the microwave oven is
plugged in a wall outlet (230 - 240  volts, 50Hz), the line
voltage is supplied to the point A5+A7 in the control panel
through the noise filter.
Figure O-1 on page 36
1. The digital display shows      .
IDLE CONDITION
When the door is opened, the contacts of the 1st. latch
switch SW1, 2nd. latch switch SW2, 3rd. latch switch SW3
and stop switch SW5 open, initiating the following:
Figure O-2 on page 36
1. A signal is input to the control unit energizing the coil of
shut-off relay RY-1.
2. The shut-off relay RY-1 contacts close completing
circuits to turn on the oven lamp, blower motor and
stirrer motors.
3. If the door remains open, 60 seconds later the control
unit de-energizes shut-off relay RY-1 turning off the
oven lamp, blower motor and stirrer motors.
When the door is closed, the contacts of the 1st. latch
switch SW1, 2nd. latch switch SW2, 3rd. latch switch SW3
and stop switch SW5 close. With the closing of the stop
switch  SW5 contacts, an additional circuit is provided
which will permit the operation of the oven when one of the
touch pads is depressed. Since the control is enabled
through the stop switch SW5, the door must be closed
before the touch pads will be effective. When the door is
closed, a full 60 second IDLE condition is always provided
for selecting and pressing the desired touch pads. A 60
second IDLE condition will also follow the end of each cook
cycle.
MICROWAVE COOKING CONDITION
Touch SELECT TIME key and enter a desired cooking
time with the touching NUMBER key. And then touch
START key.
Function sequence Figure O-3 on page 37
CONNECTED COMPONENTS
RELAY
Oven lamp/ Blower motor/ Stirrer motors
RY1
High voltage transformer T1
RY3
High voltage transformer T2
RY4
1. The line voltage is supplied to the primary winding of
the two high voltage transformers. The voltage is
converted to about 3.3 volts A.C. output on the filament
winding and high voltage of approximately 2000 volts
A.C. on the secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
5
R-2398
NOTE: The ON/OFF time ratio does not exactly corre-
spond to the percentage of microwave power,
because approx. 3 seconds are needed for heat-
ing up the magnetron filament.
TWO MAGNETRON OPERATION SYSTEM
Two magnetrons MG1+MG2 are equipped in order to get
higher microwave power output. The primary windings of
the high voltage transformers T1+T2 are connected so
that each magnetron can be oscillated alternatively ac-
cording to the frequency of the power supply. Refer to the
Figure B-1 and B-2.
Figure B-1. High Voltage Circuit
48 sec. ON
Number key   
44sec. ON
Number key 9
40 sec. ON
Number key 8
36 sec. ON
Number key 7
32 sec. ON
Number key 6
26 sec. ON
Number key 5
22 sec. ON
Number key 4
16 sec. ON
Number key 3
12 sec. ON
Number key 2
8 sec. ON
Number key 1
0 sec. ON
Number key 0
T1: HIGH VOLTAGE
      TRANSFORMER
 H. V. RECTIFIER
C1: H.V. CAPACITOR
MG1: MAGNETRON (UPPER)
(REAR)
 H. V. RECTIFIER
 H. V. FUSE
 H. V. FUSE
C2: H.V. CAPACITOR
MG2: MAGNETRON (LOWER)
T2: HIGH VOLTAGE
      TRANSFORMER
(FRONT)
COMMERCIAL
FREQUENCY
(50HZ)
POWER OUTPUT
BY MAGNETRON T1
POWER OUTPUT
BY MAGNETRON T2
OPERATION OF
MAGNETRON
Figure B-2. Operation of Magnetron
6
R-2398
DOOR OPEN MECHANISM
1. The door release lever is pulled.
2. The upper latch head is lifted up by the linked door
release lever.
3. The head lever is lifted up by the door release lever.
4. The joint lever is lifted up by the head lever.
5. The lower latch head is lifted up by the joint lever.
6. Now both latch heads are lifted up, so they can be
released from the latch hook.
7. Now the door can be opened.
Figure D-1. Door Open Mechanism
1ST LATCH SWITCH, 2ND LATCH SWITCH, 3RD
LATCH SWITCH AND STOP SWITCH
1. When the oven door is closed, the contacts COM-NO
must be closed.
2. When the oven door is opened, the contacts COM-NO
must be opened.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) the
upper latch head and switch lever A while the door is
closed. The switch is intended to render the oven inopera-
tive by means of blowing the fuse F6.3A when the contacts
of the 1st latch switch fail to open when the door is opened.
Function
1. When the door is opened, the monitor switch contacts
close (to the ON condition) due to their being normally
closed. At this time the 1st latch switch is in the OFF
condition (contacts open) due to their being normally
open contact switches.
2. As the door goes to a closed position, the monitor
switch contacts are opened and 1st latch switch con-
tacts are closed (On opening the door, each of these
switches operate inversely.)
3. If the door is opened and the 1st latch switch contacts
fail to open, the fuse F6.3A blows simultaneously with
closing of the monitor switch contacts.
CAUTION:BEFORE REPLACING A BLOWN FUSE
F6.3A TEST THE 1ST LATCH SWITCH,
FUNCTION OF IMPORTANT COMPONENTS
MONITOR SWITCH AND MONITOR RESIS-
TOR FOR PROPER OPERATION. (REFER
TO CHAPTER “TEST PROCEDURE”).
MONITOR RESISTOR
The monitor resistor prevents the fuse F6.3A 250V burst-
ing when the fuse F6.3A 250V blows due to the operation
of the monitor switch.
NOISE FILTER
The noise filter assembly prevents radio frequency inter-
ference that might flow back in the power circuit.
FUSE F13A
If the wire harness or electrical components make a short-
circuit, this fuse F13A blows to prevent an electric shock
or fire hazard.
FUSE F6.3A 250V
1. If the wire harness or electrical components are short-
circuited, this fuse blows to prevent an electric shock or
fire hazard.
2. The fuse also blows when 1st latch switch remains
closed with the oven door open and when the monitor
switch closes.
FUSE(S) M8A
If the wire harness or the high voltage transformers are
short-circuited, these fuses blow to prevent an electric
shock or fire hazard.
HIGH VOLTAGE FUSE(S)
The high voltage fuse blows when the high voltage rectifier
or the magnetron is shorted.
MAGNETRON TEMPERATURE FUSES
The temperature fuses located on the top of the upper and
lower waveguide are designed to prevent damage to the
magnetrons. If an over heated condition develops in the
tube due to blower motor failure, obstructed air ducts, dirty
or blocked air intake, etc., the circuit to the magnetrons are
interrupted. Under normal operation, the temperature
fuses remains closed. However, when abnormally high
temperatures are generated within the magnetrons, the
temperature fuses will open at 150˚C causing the micro-
wave energy to stop. The defective temperature fuses
must be replaced with new rated ones.
OVEN TEMPERATURE FUSE
The temperature fuse, located on the side of the exhaust
duct assembly, is designed to prevent damage to the oven
by fire. If the food load is overcooked, by either error in
cook time or defect in the control unit, the temperature fuse
will open. Under normal operation, the oven temperature
fuse remains closed. However, when abnormally high
temperatures are generated within the oven cavity, the
oven temperature fuse will open at 120˚C, causing the
oven to shut down. The defective temperature fuse must
be replaced with new rated one.
Latch head
Monitor switch
Latch hook
1st. latch switch
2nd. latch switch
Stop switch
3rd. latch switch
Latch head
Joint lever
Door release
lever
Head lever
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