Sharp ER-A570 (serv.man7) Service Manual ▷ View online
[5] Mode switch test
1
Key operation
105
→
TL
2
Functional description
This test is applicable for checking of the MODE switch. The
MODE switch must be changed as described below to do the test.
Initial
This test is applicable for checking of the MODE switch. The
MODE switch must be changed as described below to do the test.
Initial
state
mode: SRV
mode
Mode
check
Change the MODE switch position in the order given below
starting from the SRV position.
starting from the SRV position.
Mode:
X :
X :
—
SRV
0
—
PGM2
1
—
PGM1
2
—
&
(
E
)
—
OP X/Z
3
—
REG
4
SRV
0
——————
X2/Z2
7
———
X1/Z1
6
——
MGR
5
(X:
E-intermediate
position,
F-multiple
errors)
When the mode key settings in the sequence other than specified
is met or when any key pushed, the program execution will termi-
nate immediately upon occurrence, with the error printout pro-
duced, except for the mode switch in the middle position. To avoid
this, the mode switch must be rotated correctly. Because nothing
is interrogated until the mode key returns to the SRV position once
after the switch has turned to the "X2/Z2" positions, it needs not to
be rotated slowly.
is met or when any key pushed, the program execution will termi-
nate immediately upon occurrence, with the error printout pro-
duced, except for the mode switch in the middle position. To avoid
this, the mode switch must be rotated correctly. Because nothing
is interrogated until the mode key returns to the SRV position once
after the switch has turned to the "X2/Z2" positions, it needs not to
be rotated slowly.
3
Check the following items:
Check to see if the following are displayed and that the termina-
tion print is produced
Check to see if the following are displayed and that the termina-
tion print is produced
4
Test termination
When the test has been completed according to the given proce-
dure, the test automatically terminates with the termination mes-
sage printed. To terminate the test in the middle of an operation,
merely depress any key, then, the test will terminate with the error
message printed. When an error was encountered, the test auto-
matically terminates with the error message printed on the printer.
When the test has been completed according to the given proce-
dure, the test automatically terminates with the termination mes-
sage printed. To terminate the test in the middle of an operation,
merely depress any key, then, the test will terminate with the error
message printed. When an error was encountered, the test auto-
matically terminates with the error message printed on the printer.
105
E
–
–
–
– 105
Test termination print
Error print (any key depression)
[6] Validation sensor and near end sensor test
The validation sensor and the near end sensor are optional units.
1
Key operation
106
→
TL
2
Functional description
State of the validation and near end sensor is sensed and dis-
played.
State of the validation and near end sensor is sensed and dis-
played.
3
Check the following items:
On and off actions of the validation and near end sensors are
tested and their results are displayed.
ON/OFF check is performed for VDS and NES and the display is
checked.
On and off actions of the validation and near end sensors are
tested and their results are displayed.
ON/OFF check is performed for VDS and NES and the display is
checked.
x: State of the VDSR sensor
y: State of the VDSJ sensor
z: State of the NES sensor
y: State of the VDSJ sensor
z: State of the NES sensor
Display
X/Y/Z
Description
VDSR
O
Validation sensor (JOURNAL) not detected
C
Validation sensor (JOURNAL) detected
VDSJ
O
Validation sensor (RECEIPT) not detected
C
Validation sensor (RECEIPT) detected
NES
O
Journal side paper roll near end detected.
C
Journal side paper roll near end not detected.
NOTE: "C" is always displayed when no sensor is used.
4
Test termination
Any key depression causes the test to terminate with the termina-
tion message on printout.
Any key depression causes the test to terminate with the termina-
tion message on printout.
106
Test termination print
[7] BOF, TOF and IFV test
1
Key operation
107
→
TL
2
Functional description
After releasing the paper, the state of BOF, TOF, and IFV sensor
are sensed and displayed.
After releasing the paper, the state of BOF, TOF, and IFV sensor
are sensed and displayed.
3
Check the following items:
BOF, TOF: Check the paper set condition.
IFV:
BOF, TOF: Check the paper set condition.
IFV:
Check the connection of the ER-31SP slip printer and
slip printer interface.
Check the on and off actions.
slip printer interface.
Check the on and off actions.
x: State of IFV
y: State of the BOF sensor
z: State of the TOF sensor
y: State of the BOF sensor
z: State of the TOF sensor
Display
x/y
Description
IFV
O
Slip printer or slip printer interface not in
connection
connection
C
Slip printer or slip printer interface in connection
BOF
O
Slip paper not detected
C
Slip paper detected
TOF
O
Slip paper not detected
C
Slip paper detected
4
Test termination
Any key depression terminates the test with the termination print.
Any key depression terminates the test with the termination print.
107
Test termination print
Note 1: Before performing this test, connect the slip printer and
the slip printer I/F. If not, "SLIP I/F ERR" occurs.
Note 2: Before turning on/off the connector for IFV checking, be
sure to set the mode to other than SRV and turn off the
power.
power.
[8] Calendar oscillator test
1
Key operation
108
→
TL
Functional description
This program is used to test the calendar oscillator function.
This program is used to test the calendar oscillator function.
DOT DISPLAY :
M O D E
S
T
X
W
X: 0~7,E,F
I
C H
DOT DISPLAY :
V D S
E S
y
x
N
z
DOT DISPLAY :
I F
F
x y
B T
V
z
32
2
Check the following items:
i)
i)
Testing blinking "–". (500ms ON and OFF)
3
Test termination
Any key depression terminates the test with the termination print.
Any key depression terminates the test with the termination print.
108
Test termination print
[9] SSP test
1
Key operation
109
→
TL
2
Functional description
If an SSP is programmed, its contents are automatically checked
and the result is printed.
If an SSP is programmed, its contents are automatically checked
and the result is printed.
3
Check the following items:
Check printing of the termination message.
Check printing of the termination message.
4
Test termination
The test terminates automatically after printing the termination
print.
The test terminates automatically after printing the termination
print.
109
E – – – – – 109
F – – – – – 109
Normal
end
print
Error
print
SSP
table
full
print
(NOTE)
Note: In this SSP check, set the data for check in the empty area of
SSP entry REG and erase the data for check after completion
of check. Therefore, SSP setting before check is not cleared.
If, therefore, there is no SSP entry REG remained for SSP
check, F-print (SSP entry register full print) is performed to
terminate the program without check.
of check. Therefore, SSP setting before check is not cleared.
If, therefore, there is no SSP entry REG remained for SSP
check, F-print (SSP entry register full print) is performed to
terminate the program without check.
[10] Drawer open sensor test
1
Key operation
110~113
→
TL
2
Functional description
The drawer indicated by the job number is opened to check the
proper action.
Drawer opened: O indicated
Drawer closed:
The drawer indicated by the job number is opened to check the
proper action.
Drawer opened: O indicated
Drawer closed:
C indicated
110: Drawer-1: Option drawer
111: Drawer-2: Remote drawer
112: Drawer-3: Remote drawer
111: Drawer-2: Remote drawer
112: Drawer-3: Remote drawer
113: Drawer-4: Remote drawer
3
Check the following items:
a) Check opening of the specified drawer.
b) Check the display indication when the drawer is open and
a) Check opening of the specified drawer.
b) Check the display indication when the drawer is open and
close.
4
Any key depression terminates the test with the termination print.
11X
Test termination print
X: 0~3
[11] Display test-2
1
Key operation
116
→
TL
2
Functional description
The display CGs in CKDC4 are checked. The 256 CGs are
grouped into 32 blocks and each 8 characters is displayed on the
dot display.
The check start with CG code 00H - 07H, and the following blocks
are sequentially displayed when any key is pressed.
The display CGs in CKDC4 are checked. The 256 CGs are
grouped into 32 blocks and each 8 characters is displayed on the
dot display.
The check start with CG code 00H - 07H, and the following blocks
are sequentially displayed when any key is pressed.
♠
: CG display position
xy: The initial code of each block is displayed
in hexadecimal (For example, A0, B8)
3
Check the following items.
1. Check that the display is normal.
2. Check that there is no blur, defects, and unevenness.
1. Check that the display is normal.
2. Check that there is no blur, defects, and unevenness.
4
Test termination
To terminate the test, set the mode key to any mode other than
SRV mode.
To terminate the test, set the mode key to any mode other than
SRV mode.
116
Test termination print
[12] SIO test-1
1
Key operation
117
→
TL
2
Functional description
The following two kinds of loopback tests are carried out using the
special service tool (UKOG-6704RCZZ) to check the trans and
receive data, ready, and not ready signals.
The following two kinds of loopback tests are carried out using the
special service tool (UKOG-6704RCZZ) to check the trans and
receive data, ready, and not ready signals.
Test-1:
Checks ER – DR, RS-CD and RR-CS
Test-2:
Checks TXD – RXD
3
Check the following items:
Successful test results must be checked on the display and the
termination message print.
Successful test results must be checked on the display and the
termination message print.
4
Test termination
117
EX
–
–
–
– 117
Termination print
X = 1: Non connect error
2: Verify error
3: Hardware error
4: P-OFF
5: Timer overflow error
3: Hardware error
4: P-OFF
5: Timer overflow error
[13] Standard RAM test
1
Key operation
120
→
TL
2
Functional description
Perform the following check for the standard RAM 128 KByte
SRAM. The memory contents should not be changed before and
after the check.
Perform the following check for the standard RAM 128 KByte
SRAM. The memory contents should not be changed before and
after the check.
Perform the following processes for memory address to be
checked (1C0000H~1DFFFFH).
PASS1: Save memory data.
checked (1C0000H~1DFFFFH).
PASS1: Save memory data.
PASS2: Write data "0000H."
PASS3: Read and compare data "00H," write data "55H."
PASS4: Read and compare data "55H," write data "AAH."
PASS5: Read and compare data "AAH."
PASS6: Restore the memory data.
PASS3: Read and compare data "00H," write data "55H."
PASS4: Read and compare data "55H," write data "AAH."
PASS5: Read and compare data "AAH."
PASS6: Restore the memory data.
If a comtare error occurs in the check sequence PASS1-PASS6,
an error print is made. If no error occurs through all address, the
check ends normally.
an error print is made. If no error occurs through all address, the
check ends normally.
DOT DISPLAY :
D R
W
x
A
E R
x: 1~4
y: O= Drawer opened
C= Drawer closed
y: O= Drawer opened
C= Drawer closed
y
POP UP DISPLAY :
DOT DISPLAY :
T
I
E
K
C
C
M
-
**-**: Present time
R
H E
*
*
* *
DOT DISPLAY :
x y :
33
The following address check is performed further.
Check point address = 1C0000H, 1C0001H
Check point address = 1C0000H, 1C0001H
1C0002H, 1C0004H
1C0008H, 1C0010H
1C0020H, 1C0040H
1C0080H, 1C0100H
1C0200H, 1C0400H
1C0800H, 1C1000H
1C2000H, 1C4000H
1C8000H, 1D0000H
1C0008H, 1C0010H
1C0020H, 1C0040H
1C0080H, 1C0100H
1C0200H, 1C0400H
1C0800H, 1C1000H
1C2000H, 1C4000H
1C8000H, 1D0000H
Initialize the table pointer
Read check address from the
address table by pointer
sccess
address table by pointer
sccess
Save data of check address
to the CPU register
to the CPU register
Write data 55H to check
address
address
For check address other than
the current check address,
write AAH after saving 1-byte
data into the register
the current check address,
write AAH after saving 1-byte
data into the register
Is the
current check
address 55H?
Reset operation of saved data
Is the
operation comleted
for the other check
address?
Revise the table pointer
Is the
address table
completed?
End
YES
YES
YES
NO
Address
error
error
NO
NO
Check address
table
table
START
Table pointer
END
Operation flow
34
3
Check the following items:
Check the termination printout.
Check the termination printout.
4
Test termination
The test terminates after printing the termination printout.
The test terminates after printing the termination printout.
Termination printout:
Normal termination
120
Abnormal termination
Ex – – – – –
120
≅ ≅ ≅ ≅ ≅
X = 1: Data check error
2: Address check error
Note: When an error occurs, the error print is performed and the
check is terminated. The error occurrence address is shown in
hexadecimal at positions shown with
hexadecimal at positions shown with
≅ ≅ ≅ ≅ ≅
.
[14] Standard ROM test
1
Key operation
130
→
TL
2
Functional description
Sum check of the standard ROM (C00000H - C7FFFFH) is per-
formed. If the lower two digits of SUM is 10H, it is normal.
Sum check of the standard ROM (C00000H - C7FFFFH) is per-
formed. If the lower two digits of SUM is 10H, it is normal.
3
Check the following items:
Check the printout after the test.
Check the printout after the test.
4
Test termination
The test automatically terminates with termination message.
The test automatically terminates with termination message.
Normal termination print
130
S-ROM
27040
≅ ≅ ≅ ≅ ≅
≅ ≅ ≅ ≅ ≅
Error termination print
E – – – –
130
S-ROM
27040
≅ ≅ ≅ ≅ ≅
≅ ≅ ≅ ≅ ≅
Note: "
≅ ≅ ≅ ≅ ≅
" means the ROM version number.
The underlined section (10 bytes) of code table is provided in
the ROM as a standard and the table content is always
printed.
The table position is the upper 10 digits of the ROM address.
The check sum correction address is the last address -0FH.
the ROM as a standard and the table content is always
printed.
The table position is the upper 10 digits of the ROM address.
The check sum correction address is the last address -0FH.
Note: In the case of the ER-ROM, the ROM version number is dis-
played in the upper and the lower stages.
In the case of the MASK-ROM (future specification), the
MASK ROM code is displayed in the upper stage, and the
ROM version number is displayed in the lower stage.
In the case of the MASK-ROM (future specification), the
MASK ROM code is displayed in the upper stage, and the
ROM version number is displayed in the lower stage.
130
S-ROM
27040RAJ1A
RAJ1A
400
O-ROM
27020RAP1A
RAP1A
[15] R/J printer dot pulse width adjustment
The dot pulse width adjust circuit is provided to control the width of
the current applied to the dot head of the printer KI-OB6753RCZZ,
according to a supply voltage fluctuation.
When the circuit is changed with a new one for such as a repair work,
the dot pulse width needs to be adjusted using the 200K pot VR1.
the current applied to the dot head of the printer KI-OB6753RCZZ,
according to a supply voltage fluctuation.
When the circuit is changed with a new one for such as a repair work,
the dot pulse width needs to be adjusted using the 200K pot VR1.
Fig. 3-3
Dot pulse adjusting method
1. Turn power on.
2. Measure the voltage of the VP line between the fuse F1 and GND.
Use a digital voltmeter capable of measuring 100mV steps.
3. Set the MODE switch to the SRV position and start the diagnostic
program Job #150 with the next command procedure.
150
→
TL
4. Adjust pulse width of TPW at the test point TP1 as shown in the
graph in Fig.3. The pulse width of TPW can be adjusted using the
200K pot VR1.
200K pot VR1.
5. To terminate the diagnostic program, just press any key.
FIg. 3-4
Fig. 3-5
∗
For the adjustment of VP, refer to CHAPTER 7. SERVICE PRE-
CAUTION. (Printer printing speed adjustment)
CAUTION. (Printer printing speed adjustment)
DOT DISPLAY :
S T
M
R O
R
+24V
VP
TRG
1
IC17A
65503
R104
130KF
D5
133
D22
E562
R48
R49
62K
2K
3
2
C88
0.01µ
ZD4
RD4.3
4
+
-
1
8
R50
3.3K
TP1
PE
IC11B
GL393
+5V
+5V
VR1
200K
VP
16
VR1
TP1
GND
Pd
Pw
Pt
TRG
TP1(PE)
Pw
Pt
Pt
4µsec
1000µsec
1000µsec
Pd is adjusted to 518 usec when Vp is +24.0V.
35
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