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Model
XL-MP35H (serv.man23)
Pages
52
Size
2.37 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System
File
xl-mp35h-sm23.pdf
Date

Sharp XL-MP35H (serv.man23) Service Manual ▷ View online

– 5 –
XL-MP35H
1
Top Cabinet
1. Screw .................. (A1) x5
5-1
2. Socket ................. (A2) x2
5-1,2
2
Side Panel(Left/Right) 1. Screw .................. (B1) x4
5-1
3
Rear Panel
1. Screw .................. (C1) x2
5-1
4
Main PWB/
1. Screw .................. (D1) x4
5-2
Headphones PWB
2. Socket ................. (D2) x4
3. Socket ................. (D3) x1
5
Front Panel
1. Screw .................. (E1) x2
5-3
2. Socket ................. (E2) x2
6
Power PWB
1. Screw .................. (F1) x1
5-3
2. Screw .................. (F2) x2
7
Display PWB
1. Knob .................... (G1) x1
5-4
2. Screw .................. (G2) x8
8
Tape Mechanism
1. Open the cassette holder
5-4
2. Screw .................. (H1) x4
9
CD PWB(Note)/
1. Screw .................. (J1) x4
6-1
Open Close Switch 2. Screw .................. (J2) x1
PWB
3. Socket ................. (J3) x3
10
CD Mechanism
1. Screw .................. (K1) x3
6-2
DISASSEMBLY
STEP
REMOVAL
PROCEDURE
FIGURE
Caution on Disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to
be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were
before disassembling.
4. Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
(F2)x2
ø3x8mm
(E1)x1
ø3x10mm
(E1)x1
ø3x10mm
(F1)x1
ø3x10mm
(E2)x1
(E2)x1
Power 
PWB
Front Panel
Side Panel
(Right)
RearPanel
(C1)x1
ø3x10mm
(C1)x1
ø3x10mm
Side Panel
(Lift)
(A1)x1
ø3x10mm
(A1)x2
ø3x10mm
(A1)x1
ø3x10mm
(A1)x1
ø3x10mm
(A2)x1
(B1)x2
ø3x10mm
(B1)x2
ø3x10mm
Top Cabinet
CD PWB
(D1)x1
ø3x10mm
(D1)x1
ø3x10mm
(D1)x1
ø3x10mm
(D1)x1
ø3x10mm
(D2)x2
(A2)x1
(D2)x2
(D3)x1
Main PWB
Power PWB
Tape
Mechanism
PWB
Headphones
PWB
(G2)x8
ø2.6x10mm
(H1)x4
ø2.6x10mm
(G1)x1
Front Panel
Display PWB
Tape
Mechanism
Open
Cassette
Holder
Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-4
Note:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the front end
of the connector so as to protect the optical pickup from electro-
static damage.
XL-MP35H
– 6 –
TAPE MECHANISM SECTION
Perform steps 1 to 5 and 8 of the disassembly method to
remove the tape mechanism. (See page 5.)
How to remove the record / playback and erase
heads (See Fig. 6-3.)
1. Remove the screws (A1) x 2 pcs., to remove the erase
head.
2. Remove the screws (A2) x 2 pcs., to remove the record/
playback head.
Note:
After replacing the heads and  performing the azimuth
adjustment, be sure to apply screwlock.
How to remove the pinch roller (See Fig. 6-4.)
1. Carefully bend the pinch roller pawl in the direction of the
arrow 
<A>
, and remove the pinch roller (B1) x 1 pc.,
upwards.
How to remove the belts (See Fig. 6-5.)
1. Remove the main belt (C1) x 1 pc.,  from the motor pulley.
2. Remove the FF/REW belt (C2) x 1 pc., from the REW/FF
roller.
3. Put on the belts in the reverse order of removal.
Note:
When putting on the belt, ascertain that the belt is not twisted,
and clean it.
How to remove the motor
 (See Fig. 6-6.)
1. Remove the main belt.
2. Remove the screws (D1) x 2 pcs., to remove the motor
bracket.
3. Remove the screws (D2) x 3 pcs., to remove the motor.
Note:
When mounting the motor, pay attention to the motor mounting
angle.
<A>
Pinch Roller
(B1)x1
Pinch Roller
Pawl
REMOVING AND REINSTALLING THE MAIN PARTS
Main Belt
(C1)x1
FF/REW Belt
(C2)x1
REW/FF
Clutch
Motor
Erase Head
Record/
Playback Head
(A1)x2
ø2x8mm
(A2)x1
ø2x3mm
(A2)x1
ø2x7mm
(D1)x1
ø2x4mm
(D2)x3
Special
Screw
Motor
Bracket
Motor
Motor
(D1)x1
ø2x4mm
(K1)x3
ø2.6x10mm
Top Cabinet
CD Mechanism
(J1)x4
ø2.4x10mm
(J2)x1
ø2.6x10mm
(J3)x2
(J3)x1
Top Cabinet
CD PWB
Open/Close
Switch PWB
CD Mechanism
Figure 6-1
Figure 6-2
Figure 6-3
Figure 6-4
Figure 6-5
Figure 6-6
– 7 –
XL-MP35H
How to remove the tape mechanism PWB
(See Fig. 7-2.)
1. Remove the screw (F1) x 1 pc., to remove the tape
mechanism PWB.
2. Remove the screws (F2) x 1 pc.
3. Remove the solder joints (F3) x 2 pcs., to remove the tape
mechanism PWB.
How to remove the flywheel (See Fig. 7-1.)
1. Remove the belt.
2. Remove the stop washer (E1) x 1 pc., with a small precision
screwdriver to extract the flywheel from the capstan metal.
Note:
When the stop washer is deformed or damaged, replace it
with a new one.
How to reinstall the parts
Install each part in the reverse order of the removal with care.
Stop
Washer
Driver
(E1)x1
Stop Washer
Mechanism
Chassis
Washerx2
Flywheel
Tape 
Mechanism
PWB
Tape 
Mechanism
PWB
(F3)x2
Solder
Joint
(F2)x1
ø2x8mm
(F1)x1
ø2x3mm
Figure 7-1
Figure 7-2
XL-MP35H
– 8 –
MECHANISM SECTION
• Driving Force Check
Torque Meter
Specified Value
Play: TW-2412
Over 80 g
• Torque Check
Torque Meter
Play: TW-2111
30 to 60 g. cm
Fast forward: TW-2231
55 to 140 g.cm
Rewind: TW-2231
55 to 140 g.cm
Specified
Value
Adjusting
Point
Instrument
Connection
Test Tape
ADJUSTMENT
Specified Value
• Tape Speed
TUNER SECTION
MTT-111
Variable
3,000 
±
Headphone
resistor in
90 Hz
terminal
motor.(M901)
Check Point
Instrument
Connection
Display
Frequency
87.5 MHz
87.5 MHz
3.4 V 
±
 1.0 V
TP301
108 MHz
108 MHz
7.8 V 
±
 1.0 V
TP301
• Check FM VT
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
IF
450 kHz
1,602 kHz
T351
*1
 AM Band
531 kHz
(fL): T306
*2
Coverage
1.1 
±
 0.1 V
AM
990 kHz
990 kHz
T302
*1
Tracking
fL: Low-range frequency
fH: High-range frequency
Signal generator: 400 Hz, 30%, AM modulated
• AM IF/RF
Adjusting
Parts
Instrument
Connection
Display
Frequency
98.00 MHz
98.00 MHz
VR351*1
Input: CNP301
(30 dB
µ
V)
Output: Speaker
Terminal
• FM RF
Signal generator: 1 kHz, 75 kHz dev., FM modulated
FM Band
87.50 MHz
(fL): L303
*1
Coverage
3.4 
±
 0.1 V
FM RF
98.00 MHz
98.00 MHz
L302
*2
(10~30 dB)
Test Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
*1. Input: Antenna,
Output: TP301
*2. Input: Antenna,
Output: Speaker Terminal
• FM Detection
Signal generator: 10.7 MHz, FM sweep generator
FM IF
10.7 MHz
98.00 MHz
T304(Turn
Input: Pin 1 of
the core of
IC301
T304 fully
counter-
clockwise).
Test
Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
• FM Mute Level
Signal generator: 1 kHz, 40 kHz dev., FM modulated
*1. Adjust so that an output signal appears.
TAPE MECHANISM
M901
Tape
Motor
Variable
resistor
in motor
IC303 
IC302 
CF352 
R336
T306
VR351 
T302
T304
L303
IC301 
L302
BF301 
T351
1
9
MAIN PWB
ANTENNA
SOCKET
FM Mute
Level
AM IF
TP301
CNP301
AM
Tracking
AM Band
Coverage fL
FM Band
Coverage fL
FM RF
FM IF
Figure 8-1 ADJUSTMENT POINT
Figure 8-2 ADJUSTMENT POINTS
*1. Input: Antenna
Output: Speaker terminal
*2. Input: Input is not connected
Output: TP301
Page of 52
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