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Model
XL-MP150E (serv.man3)
Pages
108
Size
5.22 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System
File
xl-mp150e-sm3.pdf
Date

Sharp XL-MP150E (serv.man3) Service Manual ▷ View online

XL-MP150H/MP150E
3 – 1
Audio
XL-MP150H/MP150E
Service Manual
XLMP150H
Market
E
 
CHAPTER 3. 
MECHANICAL DESCRIPTION
[1] REMOVING AND REINSTALLING THE
MAIN PARTS
1. TAPE MECHANISM SECTION
Perform steps 1 to 5, 11 of the disassembly method to remove the tape
mechanism.(see page 3-3,3-4)
1.1. How to remove the Record/Playback Head (See Fig. 1)
1. When you remove the screws (A1) x 2 pcs and (A2) x 1 pc., the
record/playback head can be removed.
1.2. How to remove the Pinch Roller (See Fig. 2)
1. Carefully bend the pinch roller pawl in the direction of the arrow
<A>, and remove the pinch roller (B1) x 1 pc., in the direction of the
arrow <B>.
NOTE: When installing the pinch roller, pay attention to the spring
mounting position.
1.3. How to remove the Belt (See Fig. 3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
1.4. How to remove the Motor (See Fig. 4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Figure 1
Figure 2
Figure 3
Figure 4
(A1)x2
Ø2x6mm
(A2)x1
Ø2x9mm
Record/Playback
Head
Erase Head
Clutch Ass'y
Pinch Roller
(B1)x1
<A>
<B>
Pinch
Roller
Pawl
Pull
Main Belt
(C1)x1
FF/REW
Belt
(C2)x1
Motor
FF/REW
Clutch
Flywheel
(D1)x2
Ø
2.6x5mm
Motor
Clutch Ass'y
XL-MP150H/MP150E
3 – 2
2. CD MECHANISM SECTION
Perform steps 1 to 3, 14,15 of the disassembly method to remove the
CD mechanism.(see page 3-3,3-4)
2.1. How to remove the Optical Pickup (See Fig. 1)
1. Remove the screws (A1) x 2 pcs and shaft (A2) x 1 pc.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
NOTE: After pulling out the optical pickup connector, wrap the tip of it
with conductive aluminium foil or the like to protect the optical
pickup from the static electricity.
2.2. How to remove CD Disc (See Fig. 2~6)
1. When CD is at play position, rotate reduction gear C clock-wise as
shown in Figure 2 until disk tray is at ‘STOCK’ position, then rotate
the gear further to eject the disk tray (Figure 6) so that CD can be
removed from the tray.
2. In another case, if CD mechanism is at tray No. 1 play position and
to remove CD located in tray No. 3, the procedure is as follows:
If the gear up down board is located at tray No. 1 position, then
rotate Reduction gear C clock-wise until Disc tray is at ‘STOCK’
position. Rotate reduction gear D clock-wise (Figure 3) to move the
CD mechanism to tray No. 3 position. This is confirmed by check-
ing the gear up down board position base on the marking as indi-
cated on the main chassis as shown in Figure 4.
Usually changer is covered with top plate. As for reference pur-
pose, we exclude the top plate for easy viewing. (Figure 5,6)
Figure 6
CD Disc
CD At 'PLAY' position.
Disc Tray
Guide Tray
CD Disc
CD At 'STOCK' position.
CD Disc
Tray eject
Remove CD from tray.
Figure 5
Figure 1
Figure 4
(A1) x2
ø2.6 x5mm
CD
Mechanism
Stop Washer
(A3) x1
Optical Pickup
Gear
(A4) x1
Shaft
(A2) x1
Reduction gear D
Figure 3
Up
Down
Reduction gear C
Front
Figure 2
Rear
Mark 1
(DISC 1)
(DISC 2)
(DISC 3)
(DISC 4)
(DISC 5)
Gear up down board
Mark 3
Mark 5
Mark 2
Mark 4
XL-MP150H/MP150E
3 – 3
[2] DISASSEMBLY
Note 1: 
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connec-
tor so as to protect the optical pickup from electrostatic damage.
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and 
reassembling it, to keep it safe and ensure excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the wall outlet 
before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they need to be 
removed when disassembling the unit. After servicing the unit, 
be sure to rearrange the leads where they were before disas-
sembling.
4) Take sufficient care on static electricity of integrated circuits and 
other circuits when servicing.
STEP
REMOVAL
PROCEDURE
FIGURE
1
Top Cabinet
1. Screw............................(A1) x 5
1
2
Side Panel (Left/
Right) 
1. Screw............................(B1) x 8
1
3
CD Changer unit
1. Screw............................(C1) x 2
2. Hook..............................(C2) x 2
3. Socket...........................(C3) x 2
4. Flat Cable......................(C4) x 1
2
4
Rear Panel 
1. Screw............................(D1) x 8
2
5
Front Panel
1. Screw............................(E1) x 3
2. Flat Cable......................(E2) x 2
3. Socket...........................(E3) x 1
4. Hook..............................(E4) x 2
2,3
3
6
Tuner PWB
1. Screw.............................(F1) x 1
2. Socket...........................(F2) x 1
2
3
7
Main PWB
1. Screw............................(G1) x 2
2. Socket...........................(G2) x 4
2,4
4
8
Power PWB
1. Screw............................(H1) x 4
4
9
Terminal PWB
1. Screw.............................(J1) x 1
4
10
Display PWB
1. Knob..............................(K1) x 1
2. Screw............................(K2) x 8
3. Flat Cable......................(K3) x 1
5
11
Tape Mechanism
1. Screw.............................(L1) x 4
5
12
Jack PWB
1. Screw............................(M1) x 1
5
13
USB PWB
1. Screw............................(N1) x 1
5
14
CD MP3 PWB
(Note 1)
1. Screw............................(P1) x 4
2. Flat Cable......................(P2) x 2
3. Socket...........................(P3) x 1
6
15
CD Mechanism
1. Screw............................(Q1) x 4
2. Screw............................(Q2) x 4
6
7
Figure 1
Figure 2
Figure 3
(A1) x2
ø3x12mm
(A1) x2
ø3x12mm
(B1) x2
ø3x10mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(B1) x2
ø3x8mm
(A1) x1
ø3x12mm
Front Panel
Top Cabinet
Rear
Panel
Side Panel
(Left)
Side Panel
(Right)
(D1) x8
ø3x8mm
(F1) x1
ø3x8mm
(G1) x1
ø3x10mm
(E1) x1
ø3x10mm
(E2) x1
(C3) x1
(C3) x1
(C4) x1
Front Panel
Rear Panel
Hook
(C2)x1
Hook
(C2)x1
Pull
Pull
CD Changer
Unit
Main PWB
Headphones
PWB
CD Servo PWB
(C1) x1
ø3x10mm
(C1) x1
ø3x10mm
(F2) x1
(E1) x2
ø3x10mm
Front Panel
Turner PWB
Main PWB
Pull
(E2) x1
(E3) x1
Pull
Hook
(E4)x1
Hook
(E4)x1
XL-MP150H/MP150E
3 – 4
Figure 4
Figure 5
Figure 6
(G1) x1
ø3x8mm
(H1) x4
ø4x6mm
(J1) x1
ø3x8mm
(G2) x2
(G2) x2
Terminal PWB
Main PWB
Power PWB
(K2) x8
ø2.6x8mm
(L1) x4
ø3x10mm
(M1) x1
Special
(N1) x1
ø3x10mm
(K3) x1
(K1) x1
Front Panel
JACK PWB
USB PWB
Cassette
Holder
Display PWB
Tape
Mechanism
(P2) x2
(P3) x1
(Q1) x2
ø3x10mm
(Q1) x2
ø3x10mm
CD Changer
Unit
CD MP3 PWB
(P1) x4
ø3x10mm
Figure 7
Figure 8
(Q2) x4
Special
CD Changer
Unit
CD Mechanism
STEP
REMOVAL
PROCEDURE
FIGURE
1
Woofer/
Tweeter
1. Net Frame.................(A1) x1
2. Front Panel...............(A2) x1
3. Screw........................(A3) x2
4. Screw........................(A4) x4
8
Screwdriver
Net Frame
( A1 ) x1
(A3)x2
ø3x10mm
(A4)x4
ø4x16mm
Woofer
Front Panel
( A2 ) x1
Tweeter
Page of 108
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