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Model
XL-HP500 (serv.man20)
Pages
68
Size
4.03 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System
File
xl-hp500-sm20.pdf
Date

Sharp XL-HP500 (serv.man20) Service Manual ▷ View online

– 9 –
XL-HP500E
XL-HP500H
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 10 of the disassembly method to remove
the tape mechanism.
How to remove the Record/Playback Head
(See Fig. 9-1)
1. When you remove the screws  (A1) x 2 pcs and  (A2) x 1 pc.,
the record/playback head can be removed.
How to remove the Pinch Roller
(See Fig. 9-2)
1. Carefully bend the pinch roller pawl in the direction of the
arrow <A>, and remove the pinch roller (B1) x 1 pc., in the
direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the Belt
(See Fig. 9-3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
How to remove the Motor (See Fig. 9-4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Figure 9-1
Figure 9-2
Figure 9-3
Figure 9-4
(A1)x2
Ø2x6mm
(A2)x1
Ø2x9mm
Record/Playback
Head
Erase Head
Clutch Ass'y
Pinch Roller
(B1)x1
<A>
<B>
Pinch
Roller
Pawl
Pull
Main Belt
(C1)x1
FF/REW
Belt
(C2)x1
Motor
FF/REW
Clutch
Flywheel
(D1)x2
Ø2.6x5mm
Motor
Clutch Ass'y
XL-HP500E
XL-HP500H
– 10 –
How to remove the Tray Motor and the Main Cam
Motor (See Fig. 10-2)
1. Remove the CD changer mechanism unit by the method
described in page 7, and disassemble as shown in the
figure.
2. Remove the belt (B1) x 2 pcs from the motor side.
3. Remove the screws (B2) x 4 pcs.
4. Remove the tray motor and the main cam motor.
Figure 10-2
CD MECHANISM SECTION
Perform steps 1 to 4 and 12  to 13 of the disassembly method
to remove the CD mechanism.
How to remove the Optical Pickup
(See Fig. 10-1)
1. Remove the screws (A1) x 2 pcs and shaft (A2) x 1 pc.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
Note:
After pulling out the optical pickup connector, wrap the tip of
it with conductive aluminium foil or the like to protect the
optical pickup from the static electricity.
Figure 10-1
Tray Motor
Main Cam 
Motor
Belt
(B1) x1
Belt
(B1) x1
(B2) x2
ø2.6 x4mm
(B2) x2
ø2.6 x4mm
(A1) x2
ø2.6 x5mm
CD
Mechanism 
Stop Washer
(A3) x1
Optical Pickup
Gear
(A4) x1
Shaft
(A2) x1
CD Disk
Disk Holder
Turn the main cam clockwise  
and raise the CD mechanism
and disk holder up to the 
uppermost position.
CD Changer
Mechanism Unit
(When CD is in playback state)
Disk Tray 1
Disk Tray 2
Disk Tray 3
Disc Holder
CD Mechanism
Press in turns the arrow
parts, starting with the 
uppermost one, to
withdraw the disc trays
Turn the main cam clockwise  
and raise the CD mechanism
and disk holder up to the 
uppermost position.
CD Changer
Mechanism unit
(When CD exists in the tray)
1
2
3
CD Disk
Figure 10-3
Figure 10-4
How to remove the CD Disc
 (When CD is in the playback state) (See Fig. 10-3)
1. Remove the cabinet and front panel.
2. Disassemble as shown in the figure so that the CD disc of
CD changer becomes visible.
3. Remove the CD disc as shown in the figure.
How to remove the CD Disc
 (When CD exists in the tray) (See Fig. 10-4)
1. Remove the cabinet and front panel.
2. Disassemble as shown in the figure so that the CD disc of
CD changer can be taken out.
3. Remove the CD disc from the tray as shown in the figure.
– 11 –
XL-HP500E
XL-HP500H
CD ERROR CODE DESCRIPTION
Error
Explanation
01
When Pickup set inner position, inner switch
cannot detect 'ON' level for 10 secs.
10
Cam error. Can't detect cam switch when cam is
moving.
11
When it detect cam operation error during initialize
process.
20
Tray error. Can't detect tray switch when tray is
moving.
21
When it detect tray operation error during initialize
process.
31
When it change to CD function, DSP cannot read
initial data.
Test Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
CD SECTION
•••••     
 AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
*1. Input: Antenna
Output: TP302
*2. Input: Antenna
Output: TP301
TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
AM IF
450 kHz
1,620 kHz
T351
*1
AM Band
522 kHz
(fL): T306
*2
Coverage
1.1 
±
 0.1 V
AM Tracking 990 kHz
990 kHz
(fL): T303
*1
Figure 11-2 ADJUSTMENT POINTS
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is
compensated inside the IC.)
  * Focus offset adjustment
  * Tracking offset adjustment
(2) Tracking balance adjustment
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will
be 0 dB.)
  * Focus gain adjustment
  * Tracking gain adjustment
  Adjustment
Since this CD system incorporates the following automatic
adjustment functions, readjustment is not needed when
replacing the pickup. Therefore, different PWBs and pickups
can be combined freely.
Each time a disc is changed, these adjustments are
performed automatically. Therefore, playback of each disc
can be performed under optimum conditions.
R336
R357
AM
LOOP
ANTENNA
IC302
T351
IC303
L354
T303
T306
CNP302
SO301
FE301
MAIN PWB-A1
TP302
TP301
AM TRACKING fL
AM BAND
COVERAGE fL
AM IF
ANTENNA
TERMINAL
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of
'ER-CD**'. 'ER-CD**' display will only be displayed when error
had been detected for the 5th times.
•  FM IF
Notes:
1. Description of the "FM IF Adjustment" is not carried on this
Manual. It is because the IF coil in the FM front end section
has been best adjusted in the factory so that its further
adjustment is not needed at the field. When replacing the
FM front end assembly, no adjustment is needed either.
2. The parts in the FM front end section are prepared in a
complete unit, so you can't obtain each part individually.
ADJUSTMENT
MECHANISM SECTION
•••••
 Driving Force Check
Torque Meter
Specified Value
Play: TW-2111
Over 80 g
 Torque Check
Torque Meter
Play: TW-2111
30 to 80 g.cm
Fast forward: TW-2231
70 to 180 g.cm
Rewind: TW-2231
70 to 180 g.cm
Specified Value
Specified
Value
Adjusting
Point
Instrument
Connection
Test Tape
Normal
MTT-111
Variable
3,000 
±
 30 Hz
Speaker
speed
Resistor in
Terminal
motor.
(Load
resistance:
6 ohms)
•••••
 Tape Speed
Figure 11-1
TAPE MECHANISM
Tape
Motor
Variable Resistor in motor
XL-HP500E
XL-HP500H
– 12 –
TEST MODE
 Setting the test mode
 Any one of test mode can be set by pressing several keys as follows.
 <X-BASS> + <CD> + <ON/STAND-BY> TEST: CD operation test.
Function: -CD test mode.
-Enter test 4 mode.
C  D       T  E  S  T
OPEN/CLOSE operation is using manual.
<< 
 >>, << 
 >> buttons make pick's slide possible.
Do TOC IL. Do normal play.
When these following key is input
into PLAY key, track number  can
be appoint directly.
<<PLAY>> key input.
<<MEMORY>> key input.
<<
 1>> key: Track 4
<<
 2>> key: Track 9
<<
 3>> key: Track 15
<<STOP>> key input.
STOP
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that
specific point.
<<MEMORY>> key input.
Tracking ON play from
that specific point.
<<STOP>> key input.
STOP
IL isn't done
VOL — Last memory
BAL — CENTER
P.GEQ — FLAT
X-BASS — OFF
To cancel : Power OFF
Sliding the PICKUP with
<< 
 >>, << 
 >> button
must only be in STOP mode.
<<MEMORY>>
key input.
Adjustment result
automatically will
display as below.
for each 2 sec :
a) "FOFF_XX"
b) "TOFF_XX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
explanation:
a) Focus off set
= "FOFF_XX"
b) Tracking off set
= "TOFF_XX"
c) Tracking balance
= "TBAL_XX"
d) Tracking Gain
= "TGAN_XX"
f)
Focus Gain
= "FGAN_XX"
g) RF level shift
= "RFLS_XX"
Adjustment result automatically will
display as below for each 2 sec :
a) "FOFF_XX"
b) "TOFF_XX"
c) "TBAL_XX"
d) "TGAN_XX"
f) "FGAN_XX"
g) "RFLS_XX"
<<MEMORY>> key input.
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