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Model
XL-30 (serv.man6)
Pages
64
Size
3.23 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System
File
xl-30-sm6.pdf
Date

Sharp XL-30 (serv.man6) Service Manual ▷ View online

– 13 –
XL-30H/30W
MECHANISM SECTION
• Driving Force Check
Torque Meter
Specified Value
Play: TW-2412
Over 80 g
• Torque Check
Torque Meter
Play: TW-2111
30 to 60 g. cm
Fast forward: TW-2231
55 to 140 g.cm
Rewind: TW-2231
55 to 140 g.cm
Specified
Value
Adjusting
Point
Instrument
Connection
Test Tape
ADJUSTMENT
Specified Value
• Tape Speed
TUNER SECTION
MTT-111
Variable
3,000 
±
Headphone
resistor in
90 Hz
terminal
motor.(M901)
Adjusting
Parts
Display
Frequency
• FM Mute Level (For XL-30W)
Signal generator: 1 kHz, 40 kHz dev., FM modulated
*1. Adjust so that an output signal appears.
Check Point
Instrument
Connection
Display
Frequency
87.5 MHz
87.5 MHz
3.4 V 
±
 1.0 V
TP301
108 MHz
108 MHz
7.8 V 
±
 1.0 V
TP301
• Check FM VT (XL-30H/30W)
Signal generator: 1 kHz, 40 kHz dev., FM modulated
98.00 MHz
98.00 MHz
VR351*1
Input: SO301
(25 dB
µ
V)
Output: Speaker
Terminal
Instrument
Connection
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
IF
450 kHz
1,620 kHz
T351
*1
 AM Band
522 kHz
(fL): T306
*2
Coverage
1.1 
±
 0.1 V
AM
990 kHz
990 kHz
T302
*1
Tracking
fL: Low-renge frequency
fH: High-renge frequency
Signal generator: 400 Hz, 30%, AM modulated
• AM IF/RF (For XL-30H)
AM IF
450 kHz
1,602 kHz
T351
*1
 AM Band
531 kHz
(fL): T306
*2
Coverage
1.1 
±
 0.1 V
AM Tracking 990 kHz
990 kHz
T302
*1
Test Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
Adjusting
Parts
Instrument
Connection
Display
Frequency
98.00 MHz
98.00 MHz
VR351*1
Input: CNP301
(30 dB
µ
V)
Output: Speaker
Terminal
• FM RF (XL-30H/W)
Signal generator: 1 kHz, 75 kHz dev., FM modulated
FM Band
87.50 MHz
(fL): L303
*1
Coverage
3.4 
±
 0.1 V
FM RF
98.00 MHz
98.00 MHz
L302
*2
(10~30 dB)
Test Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
*1. Input: Antenna,
Output: TP301
*2. Input: Antenna,
Output: Speaker Terminal
• FM Detection (XL-30H/W)
Signal generator: 10.7 MHz, FM sweep generator
FM IF
10.7 MHz
98.00 MHz
T304(Turn
Input: Pin 1 of
the core of
IC301
T304 fully
counter-
clockwise).
Test
Stage
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
*1. Input: Antenna,
Output: Speaker Terminal
*2. Input: Input is not connected,
Output: TP301
• FM Mute Level (For XL-30H)
Signal generator: 1 kHz, 40 kHz dev., FM modulated
*1. Adjust so that an output signal appears.
• AM IF/RF (For XL-30W)
Signal generator: 400 Hz, 30%, AM modulated
Span selectors are to be 9 kHz (AM), 50 kHz (FM).
Figure 13-1 ADJUSTMENT POINT
Figure 13-2 ADJUSTMENT POINTS
TAPE MECHANISM
M901
Tape
Motor
Variable
resistor
in motor
IC303 
IC302 
CF352 
R336
T306
VR351 
T302
T304
L303
IC301 
L302
BF301 
T351
1
9
MAIN PWB
ANTENNA
SOCKET
FM Mute
Level
AM IF
TP301
CNP301
AM
Tracking
AM Band
Coverage fL
FM Band
Coverage fL
FM RF
FM IF
SO301
ANTENNA
SOCKET
(XL-30W
Only)
XL-30H/30W
– 14 –
2. CD Test Mode (TEST 1)
In the CD test mode the operation of each step is enabled even when the LID-SW is off. However, if focus cannot be set in step
3 or any error processing is started, it is impossible to proceed to the next step. When the error processing is started, operations
other than termination of test mode by pressing the POWER button or return to the step 1 by pressing the STOP button are inhibited.
1. Step 1 Mode
When the CD test mode is turned on, the following indication lights, the processing (until turning-off of CD STB terminal of CD
initialization operation flow) is executed, and the next button input is waited.
After lighting for one second
If the following operation buttons are pressed in this state, the operation is performed as follows.
"POWER" ................. The test mode is turned off, the power is turned off, and the ordinary stand-by mode is set.
"FF/FWD" ................. After the pickup returns once to the innermost periphery, it slides toward the outer periphery while this
button is held down.
"REW/REV" .............. After the pickup returns once to the innermost periphery, it slides toward the inner periphery while this
button is pressed. However, if PU-IN is on, input is invalid.
"PLAY" ..................... Shift to step 2
"STOP" ..................... Invalid
"REC PAUSE" .......... Shift to step 5
TEST MODE
The test mode applied to this microcomputer has three modes, namely ordinary test mode to be used for adjustment or
measurement, aging test mode to be used for aging test, and self-diagnosis test mode for self-inspection in case of final product
inspection.
1.  Turning on the test mode
To turn on the specific test mode, press the POWER button, holding down the following two buttons in the ordinary stand-by
mode (power off state). In this case only the main unit button is valid. Even when the POWER of remote control button is set
to on, the test mode is not turned on.
[Ordinary test mode]
1. CD  Test Mode (TEST 1)…………………… Volume/JOG Dial Selector + FF/FWD
2. Tuner Test Mode (TEST 2)………………… Volume/JOG Dial Selector + Volume Select
3. Electronic volume Test Mode (TEST 3)…… REW/REV + FF/FWD
4. Timer Test Mode (TEST 4)………………… FUNCTION + Volume Select
5. LCD Test Mode (TEST 5)…………………… FUNCTION + FF/FWD
REW/REV + Volume Select
[Self-diagnosis Test Mode]
1.  Button input diagnosis test mode (TEST6).…
• Setting the Test Mode (For XL-30H)
Keeping the FF/FWD button and MEMORY/SET button
pressed, turn on POWER. Then, the frequency is initially set
in the memory as shown in Table. Call it with the JOG DIAL
knob to use it for adjustment and check of tuner circuit.
Preset No.
FM STEREO
Preset No.
AM
1
87.50 MHz
2
108.00 MHz
3
98.00 MHz
4
90.00 MHz
5
106.00 MHz
11~25
––––
• Setting the Test Mode (For XL-30W)
Keeping the FF/FWD button and MEMORY button pressed,
turn on POWER. Then, the frequency is initially set in the
memory as shown in Table. Call it with the Jog volume button
by pressing the VOLUME/JOG button to use it for adjustment
and check of tuner circuit.
Preset No.
FM STEREO
Preset No.
AM
1
87.50 MHz
6
531 kHz
2
108.00 MHz
7
1,602 kHz
3
98.00 MHz
8
990 kHz
4
90.00 MHz
9
603 kHz
5
106.00 MHz
10
1,404 kHz
11~25
Preset No.
FM MONO
26
106.00 MHz
27
90.00 MHz
28
98.00 MHz
29
108.00 MHz
30
87.50 MHz
6
522 kHz
7
1,620 kHz
8
990 kHz
9
603 kHz
10
1,404 kHz
Preset No.
FM MONO
26
106.00 MHz
27
90.00 MHz
28
98.00 MHz
29
108.00 MHz
30
87.50 MHz
– 15 –
XL-30H/30W
The time display indicates always "0:00".
When the following buttons are pressed in this state, the operation is executed as follows.
"POWER" ................ The test mode is turned off, the power is turned off, and the ordinary standby mode is set.
"FF/FWD" ................ The pickup slides toward the outer periphery while this button is held down.
"REW/REV" ............. The pickup slides toward the inner periphery while this button is held down. However, if PU-IN is on, input
is invalid.
"PLAY" ..................... Shift to step 5
"STOP" .................... Return to step 1
"REC PAUSE" ......... Shift to step 5
*If the focus is disturbed, the process returns to step 1.
4. Step 4 Mode
The CLV servo ON command (8600) sending operation is performed, and the next button input is waited. (The disc is rotated
to perform CLV locking.)
When the following operation buttons are pressed in this state, the operation is executed as follows.
"POWER" ................ The test mode is turned off, the power is turned off, and the ordinary standby mode is set.
"FF/FWD" ................ The pickup slides toward the outer periphery while this button is held down.
"REW/REV" ............. The pickup slides toward the inner periphery while this button is held down. However, if PU-IN is on, input
is invalid.
"PLAY" ..................... If the focus has been set, shift to step 4 is executed. If the focus has not been set, acceptance is inhibited.
"STOP" .................... Return to step 1
"REC PAUSE" ......... Shift to step 5
*If the focus is disturbed after it has been set, the process returns to step 1.
3. Step 3 Mode
The laser is kept lighting. The processing (until turning-on of CLV servo of CD initialization operation flow) is executed, and
the next button input is waited. (The focus servo is turned on, and focus search is performed.)
The focus search is repeated until the focus is set.
If the following buttons are pressed in this state, the operation is performed as follows.
"POWER" ................ The test mode is turned off, the power is turned off, and the ordinary stand-by mode is set.
"FF/FWD" ................ The pickup slides toward the outer periphery while this button is held down.
"REW/REV" ............. The pickup slides toward the inner periphery while this button is held down. However, if PU-IN is on, input
is invalid.
"PLAY" ..................... Shift to step 3
"STOP" .................... Return to step 1
"REC PAUSE" ......... Shift to step 5
2. Step 2 Mode
When the "PLAY" button is pressed in this mode, the laser lighting command LDON (8400) is sent, and the laser is turned on.
Other operations are not performed.
* In case of initialization the pickup is moved toward the inner periphery. Any buttons other than "POWER" button are not
accepted until the shift of pickup to the inner periphery is completed at this time. If PU-IN SW ON cannot be detected within
10 seconds, the slide motor is stopped, and the following error indication appears. Press the POWER button to end the test
mode, or press the STOP button to return to step 1. Any other operations are inhibited.
XL-30H/30W
– 16 –
3. Tuner Test Mode (TEST 2)
1. Outline of tuner (radio) test mode
    The tuner test mode is intended to store the adjustment and measurement frequencies in the preset memory CH without
frequency setting by adjusting personnel when the tuner section is adjusted in the production line.
2. Details of tuner test mode
    When the power is turned on by using the "POWER" button while the "Volume/JOG Dial Selector" and "Volume Select"
buttons are held down in POWER OFF state, the frequency for adjustment and measurement of destination specified by the
AREA terminal is preset and stored in the preset memory CH. However, Ordinary 1 and Ordinary 2 are set to the designation
(destination selected by SPAN switching operation) set when the test mode is set. (As for frequencies to be preset and stored
for each destination, refer to item 3.)
    The tuner test mode is started from preset No.1.
    The operations of test mode are identical with the ordinary operations of TUNER function. However, FUNCTION switching
is invalid.
     Since it is necessary to discard the content of preset memory when the tuner test mode is ended, "0000" or "1111" bits are
written in the memory to be checked in case of memory check (in case of initial setting) so that memory abnormality is detected
in case of initial setting so as to ensure memory initialization.
When the tuner test mode is turned on, the following indication lights for one second.
• The TUNER TEST2 mode is set as a result of Volume Select + POWER. -> IF AC is set to OFF in the TEST2 mode, the initial
state is restored.
When POWER is set to OFF, the memory of TEST2 mode is protected.
When the power is turned on again, the ordinary operation is enabled while the data is stored in the
memory (besides TUNER).
If AC OFF state is maintained in this state for about 1/2 day, start is executed in the initial state.
• To clear the whole memory, insert the AC cord, holding down MEMORY + PLAY.
When the following operation buttons are pressed in this sate, the operation is executed as follows.
"POWER" ................. The test mode is turned off, the power is turned off, and the ordinary standby mode is set.
"FF/FWD" ................. The pickup slides toward the outer periphery while this button is held down.
"REW/REV" .............. The pickup slides toward the inner periphery while this button is held down. However, if PU-IN is on, input
is invalid.
"PLAY" ..................... Invalid
"STOP" ..................... Return to step 1
"FUNCTION" ............ Shift to step 6
"BAND" .................... Shift to step 7
*If the focus is disturbed, the process returns to step 1.
Other cautions
• TOC IL is not executed in the test mode.
• As for button operations other than those shown above, only the sound volume operation (with JOG) is accepted.
5. Step 5 Mode
The CD initialization operation flow is executed to the end, the mute is set to off, and playback is started. Even when the
playback reaches the outermost periphery of disc, the operation does not stop. The LCD display indicates the playback past
time as in case of ordinary CD playback.
Page of 64
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