Panasonic DP-8060 / DP-8045 / DP-8035 Service Manual / Other ▷ View online
5
Once a month, unplug the machine and check the power cord for the following. If you notice any unusual
condition, contact your authorized Panasonic dealer
condition, contact your authorized Panasonic dealer
.
The power cord is plugged firmly into the receptacle.
The plug is not excessively heated, rusted, or bent.
The plug and receptacle are free of dust.
The cord is not cracked or frayed.
The plug is not excessively heated, rusted, or bent.
The plug and receptacle are free of dust.
The cord is not cracked or frayed.
Operating Safeguards
Do not touch areas where these caution labels are attached to, the surface may be very hot and may cause
severe burns.
severe burns.
Do not place any liquid container such as a vase, or coffee cup on the machine. Spilt water can cause fire or
shock hazard.
shock hazard.
Do not place any metal parts such as staples or clips on the machine. If metal and flammable parts get into the
machine, they can short-circuit internal components, and cause fire or electric shocks.
machine, they can short-circuit internal components, and cause fire or electric shocks.
If debris (metal or liquid) gets into the machine, switch Off and unplug the machine immediately.
Operating a debris-contaminated machine can cause fire or electric shock.
Operating a debris-contaminated machine can cause fire or electric shock.
Do not try to alter the machine configuration or modify any parts. An unauthorized modification can cause
smoke or fire.
smoke or fire.
Consumable Safeguards
Never dispose of toner, toner cartridge, or a waste toner container into an open flame. Toner remaining in the
cartridge/bottle can cause an explosion, burns and/or injuries.
cartridge/bottle can cause an explosion, burns and/or injuries.
Keep button batteries/stamp out of the reach of children to prevent chocking or poisoning. If a button
battery/verification stamp is swallowed accidentally, get medical treatment immediately.
battery/verification stamp is swallowed accidentally, get medical treatment immediately.
Installation and Relocation Cautions
Do not place the machine near heaters or volatile, flammable, or combustible materials such as curtains that
may catch fire.
may catch fire.
Do not place the machine in a hot, humid, dusty, or poorly ventilated environment. Prolonged exposure to
these adverse conditions can cause fire or electric shocks.
these adverse conditions can cause fire or electric shocks.
Place the machine on a level and sturdy surface that can withstand the weight of the machine.
Refer to the Specifications section for the weight of the machine.
If tilted, the machine may tip-over and cause injuries.
Refer to the Specifications section for the weight of the machine.
If tilted, the machine may tip-over and cause injuries.
When moving the machine, be sure to unplug the power cord from the outlet. If the machine is moved with the
power cord attached, it can cause damage to the cord which could result in fire or electric shock.
power cord attached, it can cause damage to the cord which could result in fire or electric shock.
CAUTION
When relocating the machine, remove the toner and/or developer, and pack the machine
e with proper
packing materials for shipping.
Notice: California only:
This product contains a CR Coin Cell Lithium Battery which contains Perchlorate Material - special handling may apply.
See
See
www.dtsc.ca.gov/hazardouswaste/perchlorate
6
Do not place a magnet near the safety switch of the machine. A magnet can activate the
machine accidentally resulting in injuries.
machine accidentally resulting in injuries.
Do not use a highly flammable spray or solvent near the machine. It can cause fire.
When copying a thick document, do not use excessive force to press it against the
document glass. The glass may break and cause injuries.
document glass. The glass may break and cause injuries.
Never touch a labeled area found on or near the heat roller. You can get burnt. If a sheet
of paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoid
injuries or burns. Switch Off the machine immediately, and wait until it cools down.
of paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoid
injuries or burns. Switch Off the machine immediately, and wait until it cools down.
Do not use conductive paper, e.g. folding paper, carbonic paper and coated paper. When
a paper jam occurs, they can cause a short circuit and fire.
a paper jam occurs, they can cause a short circuit and fire.
Do not place any heavy object on the machine. An off-balance machine can tip-over or
the heavy object can fall, causing damage and/or injuries.
the heavy object can fall, causing damage and/or injuries.
Keep the room ventilated when using the machine for an extended period of time to
minimize the ozone density in the air.
minimize the ozone density in the air.
When copying with the document cover open, do not look directly at the exposure lamp.
Direct eye exposure can cause eye fatigue or damage.
Direct eye exposure can cause eye fatigue or damage.
Pull out paper trays slowly to prevent injuries.
When removing jammed paper, make sure that no pieces of torn paper are left in the
machine. A piece of paper remaining in the machine can cause fire. If a sheet of paper is
wrapped around the heat roller, or when clearing a jammed paper that is difficult or
impossible to see, do not try to remove it by yourself. Doing so can cause injuries or
burns. Switch Off the machine immediately, and wait until it cools down.
machine. A piece of paper remaining in the machine can cause fire. If a sheet of paper is
wrapped around the heat roller, or when clearing a jammed paper that is difficult or
impossible to see, do not try to remove it by yourself. Doing so can cause injuries or
burns. Switch Off the machine immediately, and wait until it cools down.
If accessing the inner components of the machine to clear misfed paper, etc., exercise
care not to touch heated areas, or you may get burned.
care not to touch heated areas, or you may get burned.
CAUTION
Consumable Safeguards
Never throw a toner cartridge into an open flame. Toner remaining in the cartridge can
cause an explosion and you can get burnt.
cause an explosion and you can get burnt.
Never throw toner, a waste toner container, or a toner cartridge into an open flame. It
can cause an explosion and you can get burnt.
can cause an explosion and you can get burnt.
Keep button batteries out of the reach of children. If a button battery is swallowed
accidentally, get medical treatment immediately.
accidentally, get medical treatment immediately.
Never heat the OPC Drum, or scratch its surface. A heated, or scratched drum can be
hazardous to your health.
hazardous to your health.
Do not mix new and old batteries at the same time, or batteries can burst or leak,
causing fire or injuries.
causing fire or injuries.
Be sure to use the specified type of batteries only.
Ensure that batteries are installed with correct polarity. Incorrectly installed batteries can
burst or leak, resulting in spillage or injuries.
burst or leak, resulting in spillage or injuries.
WARNING
CAUTION
Table of Contents
7
Exploded View & Parts List .................... 9
1.1.
Destination Codes ....................................9
1.2.
Cover Assembly .....................................10
1.3.
Control Panel Unit...................................14
1.4.
Inverting Automatic Document
Feeder ....................................................18
Feeder ....................................................18
1.5.
Scanner Unit ...........................................34
1.6.
Hopper Unit.............................................38
1.7.
Developer Unit ........................................42
1.8.
Drum Unit................................................46
1.9.
Fuser Unit (For DP-8060/8045) ..............52
1.10. Fuser Unit (For DP-8035) .......................60
1.11. Automatic Duplex Unit ............................68
1.12. Drive Unit ................................................78
1.13. Paper Feed Module ................................86
1.14. Electrical Parts........................................94
1.15. Frame Parts ..........................................106
1.16. 1st Paper Tray ......................................118
1.17. 2nd Paper Tray .....................................120
1.18. Sheet Bypass........................................122
1.19. 3rd / 4th Paper Tray..............................128
1.20. 4th Paper Tray (Storage Tray)..............130
1.21. Packing and Accessories......................132
1.22. Software CD .........................................138
1.23. Paper Exit Transportation .....................140
1.24. PC Boards ............................................150
1.25. 3000-Sheet Tray ...................................160
1.26. Letter-R / Legal Size Adapter For
1.11. Automatic Duplex Unit ............................68
1.12. Drive Unit ................................................78
1.13. Paper Feed Module ................................86
1.14. Electrical Parts........................................94
1.15. Frame Parts ..........................................106
1.16. 1st Paper Tray ......................................118
1.17. 2nd Paper Tray .....................................120
1.18. Sheet Bypass........................................122
1.19. 3rd / 4th Paper Tray..............................128
1.20. 4th Paper Tray (Storage Tray)..............130
1.21. Packing and Accessories......................132
1.22. Software CD .........................................138
1.23. Paper Exit Transportation .....................140
1.24. PC Boards ............................................150
1.25. 3000-Sheet Tray ...................................160
1.26. Letter-R / Legal Size Adapter For
3000-Sheet Tray
(USA and Canada Only) .......................172
(USA and Canada Only) .......................172
1.27. System Console....................................174
1.28. Hardware Identification Template .........180
1.28. Hardware Identification Template .........180
Exploded View & Parts List of 2-Bin
Finisher (DA-FS600), 2-Bin Saddle-Stitch
Finisher (DA-FS605) ............................ 187
Finisher (DA-FS600), 2-Bin Saddle-Stitch
Finisher (DA-FS605) ............................ 187
2.1.
Assembly Location Diagram .................187
2.2.
Attachment Parts ..................................190
2.3.
External Covers, Panels, etc. ...............192
2.4.
Finisher Main Body ..............................196
2.5.
Harness Main Body Assembly..............200
2.6.
Tray Frame Assembly...........................202
2.7.
Tray Drive Assembly.............................204
2.8.
Feeder Drive Assembly ........................206
2.9.
Feeder Assembly .................................208
2.10. Center Feeder Assembly ......................212
2.11. Buffer Upper Guide Assembly.............. 214
2.12. Inlet Feeder Assembly ......................... 216
2.13. Swing Assembly................................... 218
2.14. Swing Guide Assembly ........................ 220
2.15. Stapler Tray Assembly ......................... 222
2.16. Stapler Assembly ................................. 226
2.17. Saddle Assembly
2.12. Inlet Feeder Assembly ......................... 216
2.13. Swing Assembly................................... 218
2.14. Swing Guide Assembly ........................ 220
2.15. Stapler Tray Assembly ......................... 222
2.16. Stapler Assembly ................................. 226
2.17. Saddle Assembly
(2-Bin Saddle-Stitch Finisher) .............. 228
2.18. Saddle Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 240
2.19. Stapler Assembly
(2-Bin Saddle-Stitch Finisher) .............. 242
2.20. Pass Lower Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 244
2.21. Inner Side Plate Assembly
(2-Bin Saddle-Stitch Finisher) .............. 246
2.22. Saddle Delivery Assembly
(2-Bin Saddle-Stitch Finisher) .............. 248
2.23. Motor Mount Assembly
(2-Bin Saddle-Stitch Finisher) .............. 250
2.24. Finisher Controller PCB Assembly ....... 252
2.25. Saddle Controller PCB Assembly
2.25. Saddle Controller PCB Assembly
(2-Bin Saddle-Stitch Unit)..................... 254
2.26. List of Connectors ................................ 256
Exploded View & Parts List of
Punch Unit (DA-SP31) ......................... 287
Punch Unit (DA-SP31) ......................... 287
3.1.
Assembly Location Diagram ................ 287
3.2.
Attachment Parts.................................. 288
3.3.
Punch Main Body ................................. 290
3.4.
Punch Slide Assembly ......................... 294
3.5.
Punch Driver PCB Assembly ............... 296
3.6.
List Of Connectors ............................... 298
3.7.
List of Standard Fasteners ................... 300
Exploded View & Parts List of
2-Bin Finisher (DA-FS330) .................. 308
2-Bin Finisher (DA-FS330) .................. 308
4.1.
Finisher Mounting Kit ........................... 308
4.2.
Covers.................................................. 310
4.3.
Main Body ............................................ 312
4.4.
Transport Section 1.............................. 314
4.5.
Transport Section 2.............................. 316
4.6.
Elevate Section .................................... 318
4.7.
Finisher Driver PCB Assembly ............. 320
Table of Contents
8
Exploded View & Parts List of 1-Bin
Saddle-Stitch Finisher (DA-FS355A).. 323
Saddle-Stitch Finisher (DA-FS355A).. 323
5.1.
Assembly Location Diagram .................323
5.2.
Mounting Hardware ..............................324
5.3.
External Covers, Panels, etc. ...............326
5.4.
Internal Components 1 .........................328
5.5.
Internal Components 2 .........................332
5.6.
Stack Motor Driver Assembly ...............336
5.7.
Drive Assembly.....................................338
5.8.
Bundle Support Cover Assembly..........340
5.9.
Dispose Assembly ................................342
5.10. Paper Feeder Assembly .......................346
5.11. Fold Assembly ......................................350
5.12. Staple Assembly ...................................356
5.13. DC Controller PCB Assembly ...............360
5.14. List of Connectors.................................362
5.15. List of Electric Parts ..............................368
5.11. Fold Assembly ......................................350
5.12. Staple Assembly ...................................356
5.13. DC Controller PCB Assembly ...............360
5.14. List of Connectors.................................362
5.15. List of Electric Parts ..............................368
Exploded View & Parts List of
Punch Unit (DA-SP41) ......................... 373
Punch Unit (DA-SP41) ......................... 373
6.1.
Assembly Location Diagram .................373
6.2.
Puncher Assembly................................374
6.3.
Puncher Total Assembly.......................376
6.4.
List of Connectors.................................378
6.5.
List of Electric Parts ..............................380
6.6.
List of Standard Fasteners....................382
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