Panasonic DP-3510 / DP-4510 / DP-6010 / DP-3520 / DP-4520 / DP-6020 / DP-3530 / DP-4530 / DP-6030 Service Manual / Other ▷ View online
5
Do not place a magnet near the safety switch of the machine. A magnet can activate the
machine accidentally resulting in injuries.
machine accidentally resulting in injuries.
Do not use a highly flammable spray or solvent near the machine. It can cause fire.
When copying a thick document, do not use excessive force to press it against the
document glass. The glass may break and cause injuries.
document glass. The glass may break and cause injuries.
Never touch a labeled area found on or near the heat roller. You can get burnt. If a sheet
of paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoid
injuries or burns. Switch Off the machine immediately, and wait until it cools down.
of paper is wrapped around the heat roller, do not try to remove it when it is hot, to avoid
injuries or burns. Switch Off the machine immediately, and wait until it cools down.
Do not use conductive paper, e.g. folding paper, carbonic paper and coated paper. When
a paper jam occurs, they can cause a short circuit and fire.
a paper jam occurs, they can cause a short circuit and fire.
Do not place any heavy object on the machine. An off-balance machine can tip-over or
the heavy object can fall, causing damage and/or injuries.
the heavy object can fall, causing damage and/or injuries.
Keep the room ventilated when using the machine for an extended period of time to
minimize the ozone density in the air.
minimize the ozone density in the air.
When copying with the document cover open, do not look directly at the exposure lamp.
Direct eye exposure can cause eye fatigue or damage.
Direct eye exposure can cause eye fatigue or damage.
Pull out paper trays slowly to prevent injuries.
When removing jammed paper, make sure that no pieces of torn paper are left in the
machine. A piece of paper remaining in the machine can cause fire. If a sheet of paper is
wrapped around the heat roller, or when clearing a jammed paper that is difficult or
impossible to see, do not try to remove it by yourself. Doing so can cause injuries or
burns. Switch Off the machine immediately, and wait until it cools down.
machine. A piece of paper remaining in the machine can cause fire. If a sheet of paper is
wrapped around the heat roller, or when clearing a jammed paper that is difficult or
impossible to see, do not try to remove it by yourself. Doing so can cause injuries or
burns. Switch Off the machine immediately, and wait until it cools down.
CAUTION
Consumable Safeguards
Never throw a toner cartridge into an open flame. Toner remaining in the cartridge can
cause an explosion and you can get burnt.
cause an explosion and you can get burnt.
Never throw toner or a waste toner container or a toner cartridge into an open flame. It
can cause an explosion and you can get burnt.
can cause an explosion and you can get burnt.
Keep button batteries out of the reach of children. If a button battery is swallowed
accidentally, get medical treatment immediately.
accidentally, get medical treatment immediately.
Never heat the drum cartridge, or scratch its surface. A heated or scratched drum can be
hazardous to your health.
hazardous to your health.
Do not mix new and old batteries together. Otherwise, batteries can burst or leak,
causing fire or injuries.
causing fire or injuries.
Be sure to use the specified type of batteries only.
Ensure that batteries are installed with correct polarity. Incorrectly installed batteries can
burst or leak, resulting in spillage or injuries.
burst or leak, resulting in spillage or injuries.
WARNING
CAUTION
6
memo
Table of Contents
7
Exploded View & Parts List .................... 9
1.1.
Destination Codes ....................................9
1.2.
Cover Assembly......................................12
1.3.
Control Panel Unit...................................18
1.4.
Inverting Automatic Document Feeder ...24
1.5.
Scanner Unit ...........................................50
1.6.
Hopper Unit.............................................56
1.7.
Developer Unit ........................................62
1.8.
Drum Unit................................................66
1.9.
Fuser Unit
(For DP-4520/4530/6020/6030 from
1st lot and DP-4510/6010 from
December 2003 production) ...................72
(For DP-4520/4530/6020/6030 from
1st lot and DP-4510/6010 from
December 2003 production) ...................72
1.10. Fuser Unit
(For DP-3520/3530 from 1st lot and
DP-3510 from December 2003
production)..............................................82
DP-3510 from December 2003
production)..............................................82
1.11. Fuser Unit
(For DP-4510/6010 up to November
2003 production).....................................92
2003 production).....................................92
1.12. Fuser Unit
(For DP-3510 up to November 2003
production)..............................................98
production)..............................................98
1.13. Automatic Duplex Unit ..........................104
1.14. Drive Unit ..............................................116
1.15. Paper Feed Module ..............................124
1.16. Electrical Parts......................................132
1.17. Frame Parts ..........................................144
1.18. 1st Paper Tray ......................................158
1.19. 2nd Paper Tray .....................................162
1.20. Sheet Bypass........................................166
1.21. 3rd / 4th Paper Tray..............................172
1.22. 4th Paper Tray (Storage Tray)..............174
1.23. Packing and Accessories......................176
1.24. Paper Exit Transportation .....................184
1.25. PC Boards ............................................196
1.26. 3000-Sheet Tray ...................................216
1.27. Letter-R / Legal Size Adapter For
1.14. Drive Unit ..............................................116
1.15. Paper Feed Module ..............................124
1.16. Electrical Parts......................................132
1.17. Frame Parts ..........................................144
1.18. 1st Paper Tray ......................................158
1.19. 2nd Paper Tray .....................................162
1.20. Sheet Bypass........................................166
1.21. 3rd / 4th Paper Tray..............................172
1.22. 4th Paper Tray (Storage Tray)..............174
1.23. Packing and Accessories......................176
1.24. Paper Exit Transportation .....................184
1.25. PC Boards ............................................196
1.26. 3000-Sheet Tray ...................................216
1.27. Letter-R / Legal Size Adapter For
3000-Sheet Tray
(USA and Canada Only) .......................226
(USA and Canada Only) .......................226
1.28. System Console....................................228
1.29. Hardware Identification Template .........236
1.29. Hardware Identification Template .........236
Exploded View & Parts List of 2-Bin
Finisher (DA-FS600), 2-Bin Saddle-Stitch
Finisher (DA-FS605) ............................ 243
Finisher (DA-FS600), 2-Bin Saddle-Stitch
Finisher (DA-FS605) ............................ 243
2.1.
Assembly Location Diagram ................ 243
2.2.
Attachment Parts.................................. 246
2.3.
External Covers, Panels, etc................ 248
2.4.
Finisher Main Body ............................. 252
2.5.
Harness Main Body Assembly ............. 256
2.6.
Tray Frame Assembly .......................... 258
2.7.
Tray Drive Assembly ............................ 260
2.8.
Feeder Drive Assembly........................ 262
2.9.
Feeder Assembly ................................ 264
2.10. Center Feeder Assembly ..................... 268
2.11. Buffer Upper Guide Assembly.............. 270
2.12. Inlet Feeder Assembly ......................... 272
2.13. Swing Assembly................................... 274
2.14. Swing Guide Assembly ........................ 276
2.15. Stapler Tray Assembly ......................... 278
2.16. Stapler Assembly ................................. 282
2.17. Saddle Assembly
2.11. Buffer Upper Guide Assembly.............. 270
2.12. Inlet Feeder Assembly ......................... 272
2.13. Swing Assembly................................... 274
2.14. Swing Guide Assembly ........................ 276
2.15. Stapler Tray Assembly ......................... 278
2.16. Stapler Assembly ................................. 282
2.17. Saddle Assembly
(2-Bin Saddle-Stitch Finisher) .............. 284
2.18. Saddle Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 296
2.19. Stapler Assembly
(2-Bin Saddle-Stitch Finisher) .............. 298
2.20. Pass Lower Guide Assembly
(2-Bin Saddle-Stitch Finisher) .............. 300
2.21. Inner Side Plate Assembly
(2-Bin Saddle-Stitch Finisher) .............. 302
2.22. Saddle Delivery Assembly
(2-Bin Saddle-Stitch Finisher) .............. 304
2.23. Motor Mount Assembly
(2-Bin Saddle-Stitch Finisher) .............. 306
2.24. Finisher Controller PCB Assembly ....... 308
2.25. Saddle Controller PCB Assembly
2.25. Saddle Controller PCB Assembly
(2-Bin Saddle-Stitch Unit)..................... 310
2.26. List of Connectors ................................ 312
Exploded View & Parts List of Punch Unit
(DA-SP31) ............................................. 335
(DA-SP31) ............................................. 335
3.1.
Assembly Location Diagram ................ 335
3.2.
Attachment Parts.................................. 336
3.3.
Punch Main Body ................................. 338
3.4.
Punch Slide Assembly ......................... 342
3.5.
Punch Driver PCB Assembly ............... 344
3.6.
List Of Connectors ............................... 346
3.7.
List of Standard Fasteners ................... 348
Table of Contents
8
Exploded View & Parts List of 2-Bin
Finisher (DA-FS330) ............................ 356
Finisher (DA-FS330) ............................ 356
4.1.
Finisher Mounting Kit ............................356
4.2.
Covers ..................................................358
4.3.
Main Body.............................................360
4.4.
Transport Section 1 ..............................362
4.5.
Transport Section 2 ..............................364
4.6.
Elevate Section.....................................366
4.7.
Finisher Driver PCB Assembly .............368
Exploded View & Parts List of 1-Bin
Saddle-Stitch Finisher (DA-FS355) .... 371
Saddle-Stitch Finisher (DA-FS355) .... 371
5.1.
Assembly Location Diagram .................371
5.2.
Mounting Hardware ..............................372
5.3.
External Covers, Panels, etc. ...............374
5.4.
Internal Components 1 .........................376
5.5.
Internal Components 2 .........................380
5.6.
Stack Motor Driver Assembly ...............384
5.7.
Drive Assembly.....................................386
5.8.
Bundle Support Cover Assembly..........388
5.9.
Dispose Assembly ................................390
5.10. Paper Feeder Assembly .......................394
5.11. Fold Assembly ......................................398
5.12. Staple Assembly ...................................404
5.13. DC Controller PCB Assembly ...............408
5.14. List of Connectors.................................410
5.15. List of Electric Parts ..............................418
5.11. Fold Assembly ......................................398
5.12. Staple Assembly ...................................404
5.13. DC Controller PCB Assembly ...............408
5.14. List of Connectors.................................410
5.15. List of Electric Parts ..............................418
Exploded View & Parts List of Punch Unit
(DA-SP41) ............................................. 423
(DA-SP41) ............................................. 423
6.1.
Assembly Location Diagram .................423
6.2.
Puncher Assembly................................424
6.3.
Puncher Total Assembly.......................426
6.4.
List of Connectors.................................428
6.5.
List of Electric Parts ..............................430
6.6.
List of Standard Fasteners....................432
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