Panasonic TH-37PV60E / TH-37PX60B / TH-42PV60E / TH-42PX60B Service Manual ▷ View online
1
Applicable signals
5
2
Safety Precautions
6
2.1.
General Guidelines
6
2.2.
Touch-Current Check
6
3
Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
7
4
About lead free solder (PbF)
8
5
Service Hint
9
6
Plasma panel replacement method
10
6.1.
Remove the Back cover
10
6.2.
Remove the fan
10
6.3.
Remove the rear terminal cover
10
6.4.
Remove the P-Board
10
6.5.
Remove the PA-Board
11
6.6.
Remove the tuner unit
11
6.7.
Remove the XV-Board (PX60B)
11
6.8.
Remove the DG-Board
12
6.9.
Remove the TA-Board
12
6.10. Remove the H-Board
12
6.11. Remove the HC-Board
13
6.12. Remove the D-Board
13
6.13. Remove the SU-Board (37inch)
13
6.14. Remove the SU-Board (42inch)
13
6.15. Remove the SD-Board (37inch)
14
6.16. Remove the SD-Board (42inch)
14
6.17. Remove the SC-Board
14
6.18. Remove the SS-Board
14
6.19. Remove the C1-Board
15
6.20. Remove the C2-Board
15
6.21. Remove the front bracket
15
6.22. Remove the G-Board and GK-Board
16
6.23. Remove the speaker L, R
16
6.24. Remove the S-Board
16
6.25. Remove the K-Board
17
6.26. Remove the stand brackets
17
6.27. Remove the Plasma panel section from the Front frame
(glass)
17
6.28. Replace the plasma panel (finished)
17
7
Location of Lead Wiring
18
7.1.
Lead of Wiring (1)
18
7.2.
Lead of Wiring (2)
19
7.3.
Lead of Wiring (3)
20
7.4.
Lead of Wiring (4)
21
7.5.
Lead of Wiring (5)
22
7.6.
Lead of Wiring (6)
23
7.7.
Lead of Wiring (7)
24
7.8.
Lead of Wiring (8)
25
8
Self Check
26
8.1.
Power LED Blinking timing chart
27
8.2.
No Power
28
8.3.
No Picture
29
8.4.
Local screen failure
30
9
Service Mode Function
31
9.1.
How to enter SERVICE 1
31
9.2.
How to enter SERVICE 2
31
9.3.
Option Description
33
10 Adjustment Procedure
35
10.1. Driver Set-up
35
10.2. Initialization Pulse Adjust
36
10.3. P.C.B. (Printed Circuit Board) exchange
36
10.4. Adjustment Volume Location
37
10.5. Test Point Location
37
11 Adjustment
38
11.1. PAL panel white balance adjustment
38
11.2. HD white balance adjustment
39
11.3. Sub bright adjustment
40
11.4. ABL adjustment
41
12 Hotel mode
42
13 Concuct Views
43
13.1. P-Board (37inch)
43
13.2. P-Board (42inch)
46
13.3. PA-Board
49
13.4. H-Board
51
13.5. G and TA-Board
53
13.6. GK, HC, K and S-Board
54
13.7. DG-Board
55
13.8. XV-Board (PX60B)
57
13.9. D-Board
59
13.10. C1-Board (37inch)
61
13.11. C1-Board (42inch)
62
13.12. C2-Board (37inch)
63
13.13. C2-Board (42inch)
64
13.14. SC-Board
65
13.15. SU-Board (37inch)
68
13.16. SU-Board (42inch)
69
13.17. SD-Board (37inch)
70
13.18. SD-Board (42inch)
71
13.19. SS-Board
72
14 Schemaatic and Block Diagram
75
14.1. Schematic Diagram Notes
75
14.2. Main Block Diagram (37inch)
76
14.3. Main Block Diagram (42inch)
77
CONTENTS
Page
Page
3
TH-37PV60E / TH-37PX60B / TH-42PV60E / TH-42PX60B
14.4. P-Board Block Diagram (37inch)
78
14.5. P-Board (1 of 6) Schematic Diagram (37inch)
79
14.6. P-Board (2 of 6) Schematic Diagram (37inch)
80
14.7. P-Board (3 of 6) Schematic Diagram (37inch)
81
14.8. P-Board (4 of 6) Schematic Diagram (37inch)
82
14.9. P-Board (5 of 6) Schematic Diagram (37inch)
83
14.10. P-Board (6 of 6) Schematic Diagram (37inch)
84
14.11. P-Board Block Diagram (42inch)
85
14.12. P-Board (1 of 6) Schematic Diagram (42inch)
86
14.13. P-Board (2 of 6) Schematic Diagram (42inch)
87
14.14. P-Board (3 of 6) Schematic Diagram (42inch)
88
14.15. P-Board (4 of 6) Schematic Diagram (42inch)
89
14.16. P-Board (5 of 6) Schematic Diagram (42inch)
90
14.17. P-Board (6 of 6) Schematic Diagram (42inch)
91
14.18. PA-Board Block Diagram
92
14.19. PA-Board (1 of 3) Schematic Diagram
93
14.20. PA-Board (2 of 3) Schematic Diagram
94
14.21. PA-Board (3 of 3) Schematic Diagram
95
14.22. H and TA-Board Block Diagram
96
14.23. G, GK, HC and K-Board Block Diagram
97
14.24. H-Board (1 of 3)Schematic Diagram
98
14.25. H-Board (2 of 3)Schematic Diagram
99
14.26. H-Board (3 of 3)Schematic Diagram
100
14.27. G-Board Schematic Diagram
101
14.28. GK, K, HC and TA-Board Schematic Diagram
102
14.29. DG-Board (1 of 3) Block Diagram
103
14.30. DG-Board (2 of 3) Block Diagram
104
14.31. DG-Board (3 of 3) Block Diagram
105
14.32. DG-Board (1 of 8) Schematic Diagram
106
14.33. DG-Board (2 of 8) Schematic Diagram
107
14.34. DG-Board (3 of 8) Schematic Diagram
108
14.35. DG-Board (4 of 8) Schematic Diagram
109
14.36. DG-Board (5 of 8) Schematic Diagram
110
14.37. DG-Board (6 of 8) Schematic Diagram
111
14.38. DG-Board (7 of 8) Schematic Diagram
112
14.39. DG-Board (8 of 8) Schematic Diagram
113
14.40. XV-Board Block Diagram (PX60B)
114
14.41. XV-Board (1 of 5) Schematic Diagram (PX60B)
115
14.42. XV-Board (2 of 5) Schematic Diagram (PX60B)
116
14.43. XV-Board (3 of 5) Schematic Diagram (PX60B)
117
14.44. XV-Board (4 of 5) Schematic Diagram (PX60B)
118
14.45. XV-Board (5 of 5) Schematic Diagram (PX60B)
119
14.46. D-Board Block Diagram
120
14.47. D-Board (1 of 6) Schematic Diagram
121
14.48. D-Board (2 of 6) Schematic Diagram
122
14.49. D-Board (3 of 6) Schematic Diagram
123
14.50. D-Board (4 of 6) Schematic Diagram
124
14.51. D-Board (5 of 6) Schematic Diagram
125
14.52. D-Board (6 of 6) Schematic Diagram
126
14.53. C1 and C2-Board Block Diagram
127
14.54. C1-Board (1 of 2) Schematic Diagram (37inch)
128
14.55. C1-Board (2 of 2) Schematic Diagram (37inch)
129
14.56. C1-Board (1 of 2) Schematic Diagram (42inch)
130
14.57. C1-Board (2 of 2) Schematic Diagram (42inch)
131
14.58. C2-Board (1 of 2) Schematic Diagram (37inch)
132
14.59. C2-Board (2 of 2) Schematic Diagram (37inch)
133
14.60. C2-Board (1 of 2) Schematic Diagram (42inch)
134
14.61. C2-Board (2 of 2) Schematic Diagram (42inch)
135
14.62. SC, SU and SD-Board Block Diagram (37inch)
136
14.63. SC, SU and SD-Board Block Diagram (42inch)
137
14.64. SC-Board (1 of 2) Schematic Diagram
138
14.65. SC-Board (2 of 2) Schematic Diagram
139
14.66. SU-Board (1 of 2) Schematic Diagram (37inch)
140
14.67. SU-Board (2 of 2) Schematic Diagram (37inch)
141
14.68. SU-Board (1 of 2) Schematic Diagram (42inch)
142
14.69. SU-Board (2 of 2) Schematic Diagram (42inch)
143
14.70. SD-Board (1 of 2) Schematic Diagram (37inch)
144
14.71. SD-Board (2 of 2) Schematic Diagram (37inch)
145
14.72. SD-Board (1 of 2) Schematic Diagram (42inch)
146
14.73. SD-Board (2 of 2) Schematic Diagram (42inch)
147
14.74. SS and S-Board Block Diagram
148
14.75. SS and S-Board Schematic Diagram
149
15 Parts Location & Mechanical Replacement Parts List
151
15.1. Parts Location
151
15.2. Packing Exploded Views (1)
152
15.3. Packing Exploded Views (2)
153
15.4. Packing Exploded Views (3)
154
15.5. Mechanical Replacement Parts List
155
16 Electrical Replacement Parts List
157
16.1. Replacement Parts List Notes
157
16.2. Electrical Replacement Parts List (37inch)
158
16.3. Electrical Replacement Parts List (42inch)
188
4
TH-37PV60E / TH-37PX60B / TH-42PV60E / TH-42PX60B
1 Applicable signals
5
TH-37PV60E / TH-37PX60B / TH-42PV60E / TH-42PX60B
2 Safety Precautions
2.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
2.2. Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground such
as a water pipe, as shown in Figure 1.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUGH CURRENT) expressed as voltage U
1
and U
2
, does not exceed the following values:
For a. c.: U
1
= 35 V (peak) and U
2
= 0.35 V (peak);
For d. c.: U
1
= 1.0 V,
Note:
The limit value of U
2
= 0.35 V (peak) for a. c. and U
1
= 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and 2.0
mA d. c.
The limit value U
1
= 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100 kHz.
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
Figure 1
6
TH-37PV60E / TH-37PX60B / TH-42PV60E / TH-42PX60B