TH-103PF12E — Panasonic Plasma Service Manual (repair manual)

Model
TH-103PF12E
Pages
94
Size
5.84 MB
Type
PDF
Document
Service Manual
Brand
Device
Plasma / GPH12D CHASSIS
File
th-103pf12e.pdf
Date

View Panasonic TH-103PF12E Service Manual online

Order Number PCZ0912156CE
High Definition Plasma Display
Model No.
TH-103PF12E
GPF12D Chassis
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Touch-Current Check ------------------------------------- 3
2 Warning -------------------------------------------------------------- 4
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostaticy Sensitive (ES) Devices---------- 4
2.2. About lead free solder (PbF)---------------------------- 5
3 Service Navigation ----------------------------------------------- 6
3.1. Service Hint ------------------------------------------------- 6
3.2. Applicable signals ----------------------------------------- 8
4 Specifications ----------------------------------------------------- 9
5 Operating Instructions
-----------------------------------------10
6 Service Mode 
-----------------------------------------------------12
6.1. CAT (Computer Aided Test) mode -------------------12
6.2. IIC mode structure (following items value is
sample data) -----------------------------------------------16
7 Troubleshooting Guide ----------------------------------------17
7.1. Self Check--------------------------------------------------17
7.2. No Power ---------------------------------------------------19
7.3. No Picture-------------------------------------------------- 19
7.4. Local screen failure-------------------------------------- 20
8 Service Fixture & Tools --------------------------------------- 21
8.1. SC jig-------------------------------------------------------- 21
9 Disassembly and Assembly Instructions--------------- 22
9.1. Rear Cover and Board---------------------------------- 22
9.2. Location of Rear Cover screws----------------------- 23
9.3. Removal of Side Angle (L), (R) ----------------------- 25
9.4. Removal of HDE-Board -------------------------------- 26
9.5. Removal of HL-Board ----------------------------------- 27
9.6. Removal of H5-Board ----------------------------------- 27
9.7. Removal of DS-Board ---------------------------------- 27
9.8. Removal of HX-Board----------------------------------- 28
9.9. Removal of DN-Board ---------------------------------- 28
9.10. Removal of PB-Board----------------------------------- 29
9.11. Removal of D-Board------------------------------------- 29
9.12. Removal of P-Board (MAIN_1) ----------------------- 29
9.13. Removal of P-Board (MAIN_2) ----------------------- 30
9.14. Removal of P-Board (SUB)---------------------------- 30
2
TH-103PF12E
9.15. Removal of S1-Board and V2-Board---------------- 30
9.16. Removal of SU-Board ---------------------------------- 31
9.17. Removal of SM-Board ---------------------------------- 32
9.18. Removal of SD-Board ---------------------------------- 32
9.19. Removal of SC-Board----------------------------------- 33
9.20. Removal of SS2-Board  -------------------------------- 34
9.21. Removal of SS3-Board  -------------------------------- 35
9.22. Removal of SS-Board ----------------------------------- 35
9.23. Removal of Fan------------------------------------------- 36
9.24. Removal of C1-Board (upper) ------------------------ 37
9.25. Removal of C2-Board (upper) ------------------------ 37
9.26. Removal of C3-Board (upper) ------------------------ 38
9.27. Removal of C4-Board (upper) ------------------------ 38
9.28. Removal of C5-Board (upper) ------------------------ 39
9.29. Removal of C6-Board (upper) ------------------------ 39
9.30. Removal of C1-Board (lower) ------------------------- 39
9.31. Removal of C2-Board (lower) ------------------------- 40
9.32. Removal of C3-Board (lower) ------------------------- 40
9.33. Removal of C4-Board (lower) ------------------------- 40
9.34. Removal of C5-Board (lower) ------------------------- 41
9.35. Removal of C6-Board (lower) ------------------------- 41
9.36. Removal of AC Inlet ------------------------------------- 41
9.37. Removal of Front Glass, V1, V3-Board and
Cabinet Assy ---------------------------------------------- 42
9.38. Removal of Plasma Display Panel------------------- 45
10 Measurements and Adjustments -------------------------- 50
10.1. Adjustment Procedure ---------------------------------- 50
10.2. Adjustment ------------------------------------------------- 55
11 Block Diagram --------------------------------------------------- 59
11.1.  Diagram Notes ------------------------------------------- 59
11.2. Main Block (1 of 2) Diagram--------------------------- 60
11.3. Main Block (2 of 2) Diagram--------------------------- 61
11.4. Block (1 of 8) Diagram ---------------------------------- 62
11.5. Block (2 of 8) Diagram ---------------------------------- 63
11.6. Block (3 of 8) Diagram ---------------------------------- 64
11.7. Block (4 of 8) Diagram ---------------------------------- 65
11.8. Block (5 of 8) Diagram ---------------------------------- 66
11.9. Block (6 of 8) Diagram ---------------------------------- 67
11.10. Block (7 of 8) Diagram ---------------------------------- 68
11.11. Block (8 of 8) Diagram ---------------------------------- 69
12 Wiring Connection Diagram --------------------------------- 71
12.1. Wiring (1) --------------------------------------------------- 71
12.2. Wiring (2) --------------------------------------------------- 72
12.3. Wiring (3) --------------------------------------------------- 73
13 Exploded View and Replacement Parts List ----------- 74
3
TH-103PF12E
1 Safety Precautions
1.1.
General Guidelines
1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight
out.
4. When servicing, observe the original lead dress.If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.2.
Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground
such as a water pipe, as shown in Figure 1.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUGH CURRENT) expressed as voltage U
1
 and U
2
, does not exceed the following values:
For a. c.: U
1
 = 35 V (peak) and U
2
 = 0.35 V (peak);
For d. c.: U
1
 = 1.0 V,
Note:
The limit value of U
2
 = 0.35 V (peak) for a. c. and U
1
 = 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and 2.0
mA d. c.
The limit value U
1
 = 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100 kHz.
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
Figure 1
4
TH-103PF12E
2 Warning
2.1.
Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi-
tive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-
trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi-
num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals.   These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara-
ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brush-
ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient
to damage an ES device).
Page of 94
Display

Download Panasonic TH-103PF12E Service Manual (Repair Manual)

Here you can view online or download Panasonic TH-103PF12E Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Panasonic TH-103PF12E Plasma. Information contained in Panasonic TH-103PF12E service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).