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Model
KX-TES824CA KX-TEM824CA KX-TE82461X KX-TE82474X KX-TE82480X KX-TE82483X KX-TE82491X KX-TE82492X KX-TE82493X KX-A227X
Pages
127
Size
10.86 MB
Type
PDF
Document
Service Manual
Brand
Device
PBX / ADVANCED HYBRID SYSTEM
File
kx-tes824ca-kx-tem824ca-kx-te82461x-kx-te82474x-kx.pdf
Date

Panasonic KX-TES824CA / KX-TEM824CA / KX-TE82461X / KX-TE82474X / KX-TE82480X / KX-TE82483X / KX-TE82491X / KX-TE82492X / KX-TE82493X / KX-A227X Service Manual ▷ View online

5
     KX-TES824CA/KX-TEM824CA
1 Safety Precautions
1.1.
For Service Technicians 
• Repair service shall be provided in accordance with repair technology information such as service manual so as to prevent fires,
injury or electric shock, which can be caused by improper repair work.
1. When repair services are provided, neither the products nor their parts or members shall be remodeled.
2. If a lead wire assembly is supplied as a repair part, the lead wire assembly shall be replaced.
3. FASTON terminals shall be plugged straight in and unplugged straight out.
• ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1. Cover plastic parts boxes with aluminum foil.
2. Ground the soldering irons.
3. Use a conductive mat on worktable.
4. Do not grasp IC or LSI pins with bare fingers.
1.2.
Insulation Resistance Test
1. Unplug the power cord and short the two prongs of the plug with a jumper wire.
2. Turn on the power switch.
3. Measure the resistance value with ohmmeter between the jumpered AC plug and each exposed metal cabinet part, such as
screw threads, control shafts, handle brackets, etc.
Note:
Some exposed parts may be isolated from the chassis by design. These will read infinity.
4. If the measurement is outside the specified limits, there is a possibility of shock hazard. The equipment should be repaired
and rechecked before it is returned to the customer.
6
KX-TES824CA/KX-TEM824CA
2 Warning
2.1.
Battery Caution
1. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the
manufacturer. Dispose of used batteries according to the manufacturer's lnstructions. 
2. The lithium battery is a critical component (type No.CR23541). Please observe for the proper polarity and the exact location
when replacing it and soldering the replacement lithium battery in.
2.2.
Caution
The power socket wall outlet should be located near this equipment and be easily accessible.
2.3.
About Lead Free Solder (PbF: Pb free)
Note:
In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that con-
tains lead.
We will use PbF when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver,
(Ag), and Copper, (Cu).
This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair
work we suggest using the same type of solder. 
Caution
• PbF solder has a melting point that is 50
° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with tempera-
ture control and adjust it to 700
° ± 20° F, (370° ± 10°C). 
Exercise care while using higher temperature soldering irons.:
Do not heat the PCB for too long time in order to prevent solder splash or damage to the PCB.
• PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100
°F, (600°C).
• When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See figure, below).
2.3.1.
Suggested PbF Solder
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper,
(Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufac
turer's specific instructions for the melting points of their products and any precautions for using their product with other 
materials. 
The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.
7
     KX-TES824CA/KX-TEM824CA
3 Specifications
3.1.
General Description
3.2.
Characteristics
Control Bus
Original bus (16-bit, 24 MHz) 
Switching
Space Division CMOS Cross point Switch 
Power Input
100 V AC to 240 V AC, 1.5A to 0.75A, 50 Hz/60Hz 
External Battery
+24 V DC (+12 V DC x 2) 
Maximum Power Failure Tolerance
300 ms (without using backup batteries)
Memory Backup Duration
7 years
Dialling
Outside (CO) Line
Pulse (10 pps, 20 pps) or Tone (DTMF)
Extension
Pulse (10 pps, 20 pps) or Tone (DTMF)
Intercom Path
4
Mode Conversion
Pulse-DTMF
Ring Frequency 
20 Hz/25 Hz (selectable)
Operating Environment 
Temperature
°C to 40 °C
Humidity 
10% to 90% (non-condensing)
Conference Call Outside (CO) Line
2
Music on Hold (MOH)
1 port
Selectable MOH: Internal/External/Tone
Paging
Internal
1
Extension
1 port
Serial Interface Port
RS-232C 
1
USB 1.1
1
Extension Connection Cable
SLT
1 pair wire (T, R)
PT
2-pair wire (T, R, H, L)
DSS Console
1-pair wire (H, L)
Dimension
368 mm (W) x 284 mm (H) x 102 mm (D)
Weight (when fully expanded)
Approx. 3.5 kg
Terminal Equipment Loop Limit
PT
40 
SLT
600 
Ω including set
Doorphone
20 
Minimum Leakage Resistance
15000 
Ω minimum
Maximum Number of Extension
Instruments per Line
1 PT or SLT in standard connection
1 PT and 1 SLT in parallel connection
Ring Voltage
75 Vrms at 20 Hz/25 Hz depending on the ringing load
Outside (CO) Line Loop Limit
1600 
Ω maximum
Hookswitch Flash/Recall Timing Range
24 ms-2032 ms
Door Opener Current Limit
30 V DC/125 V AC, 3 A maximum
Paging Terminal Impedance
600 
MOH Terminal Impedance
10000 
Ω 
8
KX-TES824CA/KX-TEM824CA
4 Technical Descriptions
4.1.
System Block Diagram
Tone
Po
we
r Switch
D
P
H4 Card
 
BV2
BV1
DOOR1
DOOR2
BV Card
OGM
 Card
Se
ria
l
Flash
PI
O
CO
8
Int.C
ID
3
BV
2
BGM
1
DPH
2
IN
T
4
Pa
ig
in
g
2
Tone
2
DT
MF-R
2
DTMF-G
1
8port
Extension
Block
2port
Co
 
Blo
ck
PI
O
8port
Extension
Block
3port
Co
 
Blo
ck
PI
O
 
Cross Point
DTMF-R
8port
Extension
Block
3port
Co
 
Blo
ck
Cross Point
Flash
ROM
SRAM
CPU
DSP
 
SRAM
8Mbit
C
N
710
DSP
#2
DSP
#1
C
N
707
DPH Block #
1,
#2
PI
O
DPH Block #
3, #
4
CN7
08
CID Card #3
FP
G
A
PI
O
S/
P
FSK Detect 
x3
Jac
k x
Cross Point
Jac
k x
Jac
k x
Jac
k x
Jac
k x
Jac
k x
DTMF Detect 
Stutter Detect x3
CID
Card
#1
Same as 
CID
Card
#3
C
N
706
CN7
11
C
N
712
3AP
 Card
2AP
 Card
 
1AP
 Card
DTMF-G
for CO
CO1-3
ext1-8
C
O
4-6
ext
9-16
C
O
7-8
ext
17-24
R
S
232C
Bel
l
A
C
75V
25H
z
CN
60
0
Ext Paging
Ext Music
CN
601
Ho
s
t I
/F
AC
 IN
25H
z
+1
5V
-15V
+3.
3V
2
2
USB
In
t. C
ID 
3
BGM
MODEM(Rx, Tx)
OGM(Play, Rec) x2
V
o
lt
age
c
hec
k
R
e
ct
if
ica
ti
o
n
R
e
ct
if
ica
ti
o
n
 
battery
b
a
cku
p
cir
cu
it 
Over current
D
e
tect cir
cuit
c
ontrol
cir
cu
it
V
o
lt
age 
c
hange
noi
s
e
 fi
lt
er
L
  N 
FG
 
Surge p
rotec
to
r
Ri
nger
Amp.
cir
cu
it
C
N
7
0
5
24
V
G
N
D
E
x
p
a
n
s
i
o
n
C
o
n
n
e
c
t
o
r
E
x
p
a
n
s
i
o
n
C
o
n
n
e
c
t
o
r
DT
MF-R
KX-TES824CA/KX-TEM824CA  System Block Diagram
+27V
POWER
SUPPLY
IC601
L1, L2
Z1
IC8
IC7
IC2A~C
IC1A~C
IC7
IC600, IC601, IC602
IC613
IC614
IC511
IC512
IC500
IC501
IC502
IC704
IC705
IC701
IC702
IC703
IC700
IC10
IC6
IC705
IC704
IC700
CN703
CN704
IC1
IC2
IC3
IC4
CID
Card
#2
Same as 
CID
Card
#3
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