DOWNLOAD Panasonic NN-GT264MZPE Service Manual ↓ Size: 3.15 MB | Pages: 37 in PDF or view online for FREE

Model
NN-GT264MZPE
Pages
37
Size
3.15 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / MICROWAVE OVEN
File
nn-gt264mzpe.pdf
Date

Panasonic NN-GT264MZPE Service Manual ▷ View online

5-3
A. OUTER CASE REMOVAL
1) Disconnect the power supply cord from the outlet.
2) Remove the screws from the rear and along side
edges of the case.
The outer case must be moved backward to be lifted
off.
B. POWER SUPPLY CORD
1) Remove the outer case.
2) Disconnect two terminals, and remove one screw of
the earth terminal.
C. CONTROL PANEL ASSEMBLY
1) Disconnect the leadwire from the PCB SUB ASS’Y.
2) Remove the screws for the earth and securing the
control panel.
3) Lift control panel ASS’Y from the oven by the tab
unhooked.
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with
the microwave oven supplied at its rated voltage and
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water.
• The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm.
• The oven and the empty vessel are at ambient
temperature prior to the start of the test.
• The initial temperature (T1) of the water is (10±2)°C. It
is measured immediately before the water is added to
the vessel. After addition of the water to the vessel,
the load is immediately placed on the center of the
turntable which is in th
e lowest position and the
microwave power switched on.
• The time T for the temperature of the water to rise by a
value 
∆ T of (10±2)°K is measured, where T is the time
in seconds and 
∆T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
4187 x (
∆T) + 0.55 X (T
2
- T
0
) X M
T
• T
2
: Temperature after heating
• T
0
: Temperature of bowl
• M: Weight of bowl
is measured while the microwave generator is
operating at full power. Magnetron filament heat-up
time is not included. (about 3 sec)
• The water is stirred to equalize temperature throughout
the vessel, prior to measuring the final water
temperature.
• Stirring devices and measuring instruments are
selected in order to minimize addition or removal of
heat.
WATER LOAD
TURNTABLE
P =
• The microwave power output P in watts is calculated
from the following formula :
NOTES:
For simple tests of micromave power output,
 it by heating one litre water for one minute,
minimum temperature rise should be 6  C 
°
conduct
DISASSEMBLY AND ADJUSTMENT
CAUTION: DISCHARGE THE HIGH VOLTAGE 
CAPACITOR BEFORE SERVICING
(refer to page 2-1)
5-4
D. DOOR  ASSEMBLY REMOVAL
1) Open the door.
CAUTION : Be careful not to damage Door C
by screwdriver.
3) Lift up and pull the door.
NOTE:
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm
2
. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
E. HIGH VOLTAGE TRANSFORMER
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from magnetron, high voltage
transformer, and capacitor.
3) Remove the screw holding the high voltage
transformer to the baseplate.
F. 
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the two screws holding the orifice 
 
 
oven cavity and remove the high voltage
 
earth screw.
4) Remove the screw of the capacitor bracket.
5) Remove the two screws holding the fan motor ASS’Y
to the Orifice
G. HIGH VOLTAGE CAPACITOR AND
DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
 
cavity
  and
  remove
  the
  high
  voltage
  diode
earth screw.
to the Cavity Ass'y.
2) Remove two screws holding the Hinge
3) Remove the screw holding the Orifice 
Remove door Assembly
Remove door Assembly
ORIFICE
to the
diode
 ASSEMBLY REMOVAL
ASS’Y
.
ASS’Y
the oven
to
ASS’Y
4) Remove the screw holding the high voltage capacitor
bracket.
5-5
H. AIR GUIDE ASSEMBLY REMOVAL
1) Disconnect the leadwire from lamp, A.C Relay and
monitor resistor and magnetron.
2) Remove the screw to the cavity.
I. MAGNETRON REMOVAL
1) Disconnect the leadwire from the high voltage
transformer and high voltage capacitor.
2) Remove the air 
3) Carefully remove the mounting screws holding the
magnetron and the waveguide.
4) Remove the magnetron until the tube is
clear from the waveguide.
NOTE:
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
J. REMOVING THE TURNTABLE MOTOR
1) Remove the glass tray.
2) Remove the pulley shaft VERY CAREFULLY 
3) Lay the unit down on its back.
4) Remove the turntable motor cover.
The turntable base cover is easily removed by
pinching the six parts with a wire cutting.
5) Disconnect the leadwire from the turntable motor
terminals.
6) Remove the screw securing the turntable motor to
the oven cavity ASS’Y
7) After rep
 the motor, rotate the removed
turntable motor cover.
8) Fit the turntable motor cover’s projecting part to the
base plate slit.
NOTE:
1. Remove the wire lead from the turntable motor
VERY CAREFULLY.
Waveguide
Magnetron
Gasket
Magnetron
Dome
Waveguide 
Bracket
Magnetron
damaged.
magnetron.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm
2
. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
To prevent microwave leakage, tighten the
mounting screws properly, making sure there is no gap
between the waveguide and the magnetron.
be sure that the gasket is in good condition.
2
2. Be sure to grasp the connector, not the wires, when
removing
guide
lacing
K. PCB ASSEMBLY REMOVAL
1) Remove the control panel assembly from the
cavity. 
2) Remove screws which hold the PCB to
control panel.
3) Disconnect the flat cable from the PCB 
 take off the PCB .
L. INTERLOCK SYSTEM
1) INTERLOCK MECHANISM
The door lock mechanism is a device which has
been specially designed to eliminate completely
microwave activity when the door is opened during
cooking and thus to prevent the danger resulting
from the microwave leakage.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
3) INSTALLATION AND ADJUSTMENT OF THE
LATCH BOARD TO THE OVEN ASSEMBLY
• Mount the latch board to the oven assembly.
• Adjust the latch board in the arrow direction so that
oven door will not have any play in it when the door
is closed.
• Tighten the mounting screw.
• Check for play in the door by pushing the door
release button. Door movement should be less
than 0.5 mm. (1/64 inch)
Don't push the door release button while making
adjustment. Make sure that the latch moves
smoothly after adjustment are completed and that
the screws are tight. Make sure the primary, monitor,
and secondary switches operate properly by
following the continuity test procedure.
5-6
PRIMARY
SWITCH
ADJUSTMENT
DIRECTION
MONITOR
SWITCH
SECONDARY
SWITCH
CAUTION: CHECK THE CORRECT POSITION
MAGNETRON
H.V. TRANSFORMER
PRIMARY
H.V. CAPACITOR
H.V.
DIODE
FIG. 1
the 
and
Key membrane
Control panel
PCBBack Plate
Back Plate
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