Panasonic Q-MECHANISM Service Manual ▷ View online
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4.1 ASSEMBLY PROCEDURE
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* 1) Procedure 20 for H.Amp Unit is applied only Q1 & Q2 mechanism.
2) Procedure 1 - 3 can be changed in order.
No.
Item
Fig.
Grease
Procedure
*1
S3 Base U.
Fig. A1
--
1) Put S3 Base U on and tighten a screw.
*2
T4 Guide , Eject Lever, Pulley Cover & Pulley.
Fig. A2-1
•
1) Put hole of T4 Guide to hole of chassis and tighten a
screw.
screw.
Fig. A2-2
•
2) Put Eject Lever on and a washer.
Fig. A2-3
--
3) Put boss of Pulley to hole of chassis on. Hole of
chassis under pulley should be visible through slit of
Pulley.
chassis under pulley should be visible through slit of
Pulley.
Fig. A2-4
--
4) Put Pulley Cover on Pulley and tighten 2 screws.
*3
Mode Switch , Deceleration Gears & Tension Plate.
Fig. A3
•
1) Put Mode Sw on.
•
2) Put Deceleration Gear (B) on
•
3) Put Deceleration Gear (A) on and a washer.
•
4) Put Tension Plate on and 2 washers.
4
Loading Motor unit & Mechanism Interface Flex.
Fig. A4
--
1) Put Loading Motor Unit on and tighten 2 screws.
--
2) Put Mechanism Interface Flex on and tighten 4
screws. After that, solder at terminal of Mode Sw.
screws. After that, solder at terminal of Mode Sw.
5
Capstan Holder & Capstan Motor
Fig. A5-1
--
1) Put Capstan Motor on and tighten 3 screws.
Timing Belt should be between Pulley and boss.
Timing Belt should be between Pulley and boss.
Fig. A5-2
--
2) Put Capstan Holder on and tighten 2 screws.
6
Drive Gear
Fig. A6
--
1) Put a washer to shaft and install Drive Gear.
Timing Belt should be wound around Drive Gear. After
that, confirm Timing Belt and Gear are rotated together.
Timing Belt should be wound around Drive Gear. After
that, confirm Timing Belt and Gear are rotated together.
7
Boat Radon
Fig. A7
•
1) Put hole of Boat radon to shaft of chassis.
8
Chassis Radon
Fig. A8
•
1) Put Chassis Radon and a washer on.
9
Cam Gear
Fig. A9
•
1) Put Cam Gear on. Phase Mark should be in the same
line with chassis of shaft..
line with chassis of shaft..
10
Interface Gears
Fig. A10-1
•
1) Put Interface Gear(C) & (D).
Each phase mark should be in the same line.
Each phase mark should be in the same line.
Fig. A10-2
•
2) Put Interface Gear(A) & (B) on.
11
Tension Lever & Eject Arm.
Fig. A11
--
1) Put boss of Tension Lever into slit of Cam Gear and
Tension Plate, then tighten a screw.
Tension Plate, then tighten a screw.
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2) Put boss of Eject Arm into slit of Cam Gear.
Put a washer on shaft of chassis.
Put a washer on shaft of chassis.
12
Pinch Beetle & Release Beetle
Fig. A12
•
1) Put boss of Pinch Beetle into slit of Mode Sw.
2) Put boss of Release Beetle into slit of Mode Sw.
3) Put a washer on.
13
Gear Cover
Fig. A13
--
1) Keep sliding Gear Cover and put it on.
2) Tighten a screw.
14
T-Loading Gear & S-Loading Gear
Fig. A14
•
1) Put S-Loading Gear on.
2) Put T-Loading Gear on.
Each phase mark should be in the same line.
Each phase mark should be in the same line.
15
Rail Unit
Fig. A15-1
--
1) Make half loading until Connection Arm comes out.
Fig. A15-2
--
2) Connect Arm of S & T Loading Gear and
Connection Arms.
a) Hold Loading Gear side.
b) Push Arm of S & Tloading Gear into slit of
connection arms.
Connection Arms.
a) Hold Loading Gear side.
b) Push Arm of S & Tloading Gear into slit of
connection arms.
Fig. A15-3
--
3) Tighten 4 screws.
16
Pinch Arm & Center Gear
Fig. A16-1
--
1) Put Center Gear Spacer on shaft of chassis.
2) Put Center Gear on.
Fig. A16-2
•
3) Make full loading position and put Pinch arm on,
then put a washer on.
then put a washer on.
17
Sub Chassis Unit
Fig. A17-1
--
1) Make unloading position until moving Release
Beetle
Confirm spring is exist.
Beetle
Confirm spring is exist.
Fig. A17-2
2) Put Sub Chassis Unit on as pre-installation.
Fig. A17-3
3) Tighten 3 screws.
Make Loading position until 1 screw position appears,
then tighten a screw.
Make Loading position until 1 screw position appears,
then tighten a screw.
Fig. A17-4
4) Tighten a screws at Flex Holder portion and Hook
spring back to Pinch Arm.
spring back to Pinch Arm.
18
LED Holder, Cover plate & Idler U.
Fig. A18-1
--
1) Put Idler U into shaft of Drive Gear.
Fig. A18-2
--
2) Put Cover Plate on and tighten 5 screws, then hook 2
springs to 2hooking portion of Sub chassis.
And also put LED Flat Cable back.
springs to 2hooking portion of Sub chassis.
And also put LED Flat Cable back.
Fig. A18-3
3) Put LED Holder back.
19
Confirmation of Mechanism movement , Cylinder Unit &
RT Flex. Flame.
RT Flex. Flame.
Fig. A19-1
--
1) Confirm loading and unloading is smooth.
Fig. A19-2
--
2) Put Cylinder Unit & Spring on and tighten 3 screws.
FIg. A19-3
--
3) Put RT Flex. Flame on and tighten 2 screws.
*20 H Amp Unit.
(Only Q1 & Q2)
Fig. A20-1
--
1) Put H Amp Unit on and tighten a screw at bottom of
chassis.
chassis.
Fig. A20-2
2) Connect Cylinder Flex to connector.
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Fig. A20-3
3) Put Shield case on and tighten a screw.
21
Cassette Up Unit.
Fig. A21-1
--
1) Put both S &T sides to coupling portion on.
Fig. A21-2
2) Tighten 3 screws. (Q1 &2 have 4 screws)
The following parts should be applied Molyton Grease (VFK1024).
How to use washer jigs.
No.
Item
Fig.
Procedure
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1
Washer Jigs
Fig. W1-1
1) Each Washers.
2
Fig. W1-2
1) Put a washer on tip of Jig.
3
Fig. W1-3
1) Put Jig on shaft.
4
Fig. W1-4
1) Put a washer on shaft by pressing Jig.
Fig. W1-1
Fig. W1-2
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