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PSG1010001CE

Product Color:  (K)...Black Type

PAGE

PAGE

1 Safety Precautions----------------------------------------------- 3

1.1. General Guidelines---------------------------------------- 3
1.2. Before Use (For GA/GS only) -------------------------- 3
1.3. Caution For Fuse Replacement------------------------ 3
1.4. Before Repair and Adjustment ------------------------- 4
1.5. Protection Circuitry ---------------------------------------- 4
1.6. Safety Parts Information --------------------------------- 4
1.7. Caution for AC Cord (For GS Only)------------------- 6

2 Warning -------------------------------------------------------------- 7

2.1. Prevention of Electrostatic Discharge (ESD)

to Electrostatic Sensitive (ES) Devices--------------- 7

2.2. Precaution of Laser Diode ------------------------------- 8
2.3. Service caution based on Legal restrictions -------- 9
2.4. Handling Precautions for Traverse Unit ------------ 10

3 Service Navigation --------------------------------------------- 12

3.1. Service Information -------------------------------------- 12

4 Specifications ---------------------------------------------------- 13

4.1. Others (Licenses) ---------------------------------------- 14

O

O

2

5 Location of Controls and Components------------------ 15

5.1. Main Unit Key Button Operation---------------------- 15
5.2. Remote Control Key Button Operation ------------- 16
5.3. Disc Information ------------------------------------------ 17

6 Self-Diagnostic and Special Mode Setting ------------- 18

6.1. Cold-Start--------------------------------------------------- 18
6.2. Self-Diagnostic Mode Table --------------------------- 19
6.3. Self Diagnostic Function-Error Code ---------------- 26
6.4. Firmware Version-Up Information -------------------- 29
6.5. Sales Demonstration Lock Function ---------------- 32

7 Troubleshooting Guide---------------------------------------- 33

7.1. Troubleshooting Guide for F61 and/or F76 -------- 33
7.2. Part Location ---------------------------------------------- 34
7.3. D-Amp IC Operation & Control ----------------------- 37

8 Service Fixture & Tools --------------------------------------- 39

8.1. Service Tools and Equipment ------------------------- 39

9 Disassembly and Assembly Instructions --------------- 40

9.1. Disassembly Flow Chart-------------------------------- 41
9.2. Main Components and P.C.B. Locations ----------- 42
9.3. Disassembly of Side Panels--------------------------- 43
9.4. Disassembly of Top Cabinet Unit -------------------- 44
9.5. Disassembly of Deck Mechanism Unit ------------- 45
9.6. Disassembly of Deck P.C.B.--------------------------- 46
9.7. Disassembly of Cassette Lid -------------------------- 46
9.8. Disassembly of Front Panel Assembly ------------- 47
9.9. Disassembly of Panel P.C.B. -------------------------- 49

9.10. Disassembly of Remote Sensor P.C.B.------------- 50

9.11. Disassembly of CD Open Button P.C.B.------------ 51

9.12. Disassembly of USB P.C.B. --------------------------- 51
9.13. Disassembly of Mic P.C.B. ----------------------------- 52
9.14. Disassembly of CD Lid---------------------------------- 52
9.15. Disassembly of Main P.C.B. --------------------------- 53
9.16. Replacement of Regulator IC (IC4200)------------- 54
9.17. Disassembly of SMPS P.C.B. ------------------------- 55
9.18. Replacement of Switching Regulator IC

(IC5701) ---------------------------------------------------- 56

9.19. Replacement of Rectifier Diode (D5702)----------- 58
9.20. Replacement of Regulator Diode (D5801)--------- 60
9.21. Replacement of Regulator Diode (D5802)--------- 61
9.22. Replacement of Regulator Diode (D5803)--------- 62
9.23. Disassembly of DVD Module P.C.B.----------------- 63
9.24. Disassembly of DVD Mechanism Unit

(DLS6E) ---------------------------------------------------- 64

9.25. Disassembly of D-Amp P.C.B. ------------------------ 65
9.26. Replacement of Audio Digital Amp IC

(IC5900) ---------------------------------------------------- 67

9.27. Disassembly of Rear Panel---------------------------- 68
9.28. Disassembly of Voltage Selector P.C.B.------------ 69

10 Replacement of Traverse Unit ------------------------------ 71

10.1. Disassembly of Traverse Unit------------------------- 71
10.2. Assembly of Traverse Unit ----------------------------- 71

11 Service Position ------------------------------------------------- 73

11.1. Checking and Repairing of D-Amp P.C.B. --------- 73
11.2. Checking and Repairing of Panel P.C.B. ----------- 73
11.3. Checking and Repairing of Deck P.C.B.------------ 74
11.4. Checking and Repairing of SMPS P.C.B. ---------- 74
11.5. Checking and Repairing of DVD Module

P.C.B. Side A ---------------------------------------------- 76

11.6. Checking and Repairing of DVD Module

P.C.B. Side B ---------------------------------------------- 77

11.7. Checking and Repairing of Main P.C.B. Side A --- 77

11.8. Checking and Repairing Side B of Main P.C.B. -- 78

12 Measurements & Adjustments ----------------------------- 79

12.1. Deck Mechanism Section ----------------------------- 79

13 Voltage & Waveform Chart ---------------------------------- 80

13.1. Main P.C.B. (1/3)----------------------------------------- 80
13.2. Main P.C.B. (2/3)----------------------------------------- 81
13.3. Main P.C.B. (3/3)----------------------------------------- 82
13.4. DVD Module P.C.B. (1/3) ------------------------------ 83
13.5. DVD Module P.C.B. (2/3) ------------------------------ 84
13.6. DVD Module P.C.B. (3/3) ------------------------------ 85
13.7. Panel P.C.B.----------------------------------------------- 85
13.8. Mic P.C.B.-------------------------------------------------- 85
13.9. Deck P.C.B. ----------------------------------------------- 86

13.10. D-Amp P.C.B. --------------------------------------------- 86

13.11. SMPS P.C.B.---------------------------------------------- 87

13.12. Waveform Table (1/3) ----------------------------------- 88
13.13. Waveform Table (2/3) ----------------------------------- 89
13.14. Waveform Table (3/3) ----------------------------------- 90

14 Illustration of ICs, Transistor and Diode ---------------- 91
15 Simplified Block Diagram------------------------------------ 93

15.1. Overall Simplified Block Diagram-------------------- 93
15.2. D-Amp Block Diagram---------------------------------- 94

16 Block Diagram --------------------------------------------------- 95

16.1. DVD Module ---------------------------------------------- 95
16.2. IC Terminal Chart ---------------------------------------- 96
16.3. System Control ------------------------------------------- 97
16.4. Audio-------------------------------------------------------- 98
16.5. Power Amplifier & Video ------------------------------- 99
16.6. Power Supply -------------------------------------------- 100

17 Wiring Diagram------------------------------------------------- 102
18 Schematic Diagram ------------------------------------------- 103

18.1. Schematic Diagram Notes --------------------------- 103
18.2. DVD Module Circuit ------------------------------------ 105
18.3. Main Circuit----------------------------------------------- 109
18.4. Deck Circuit ---------------------------------------------- 117
18.5. Panel Circuit --------------------------------------------- 118
18.6. CD Open Button, Mic, USB & Remote Sensor

Circuit ------------------------------------------------------ 120

18.7. D-Amp Circuit-------------------------------------------- 121
18.8. SMPS Circuit--------------------------------------------- 122
18.9. Voltage Selector Circuit (For GA/GS Only)------- 124

19 Printed Circuit Board----------------------------------------- 125

19.1. DVD Module P.C.B. ------------------------------------ 125
19.2. Main P.C.B.----------------------------------------------- 126
19.3. Deck, CD Open Button, Mic, USB & Remote

Sensor P.C.B.-------------------------------------------- 127

19.4. Panel P.C.B.---------------------------------------------- 128
19.5. D-Amp & Voltage Selector P.C.B. ------------------ 129
19.6. SMPS P.C.B.--------------------------------------------- 130

20 Terminal Function of ICs ------------------------------------ 133

20.1. IC2800 (RFKWMVKX20GA): IC MICRO-

PROCESSOR ------------------------------------------- 133

20.2. IC6000(C0HBB0000061): IC FL Driver ----------- 133

21 Exploded View and Replacement Parts List---------- 135

21.1. Exploded View and Mechanical replacement

Part List --------------------------------------------------- 135

21.2. Electrical Replacement Part List -------------------- 141

3

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or

damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly

installed.

3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on

the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1M

Ω

 and 5.2M

Ω

.

When the exposed metal does not have a return path to the chassis, the reading must be 

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k

Ω

, 10 watts resistor, in parallel with a 0.15

µ

F capacitors, between each exposed metallic part on the set and a

good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)

may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.

Figure 1

Be sure to disconnect the mains cord before adjusting the voltage selector.
Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be
used. (If the power supply in your area is 110V ~ 127V or 220V ~ 240V, set to the “110V ~ 127V or 220V ~ 240V” position.)
Note that  this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some countries,
the correct voltage is already set.)

4

Disconnect AC power to discharge unit AC Capacitors as such (C5701, C5703, C5704, C5705, C5706, C5707, C5708) through a
10 

Ω

, 10 W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.

After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 220~240 V, 50/60 Hz in Power ON, FM Tuner, No Signal, Volume minimal mode should be ~ 500 mA.
Current consumption at AC 110~127 V, 50/60 Hz in Power ON, FM Tuner, No Signal, Volume minimal mode should be ~ 750 mA

(GA/GS).

The protection circuitry may have operated if either of the following conditions are noticed:

• No sound is heard when the power is turned on.
• Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:

1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.

Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

There are special components used in this equipment which are important for safety.

These parts are marked by 

 in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts

should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design
without permission of manufacturer.