Panasonic CU-3E18JBE / CU-4E23JBE Service Manual ▷ View online
Order No. PHAAM0901088C2
Air Conditioner
‘
Outdoor Unit
CU-3E18JBE
CU-4E23JBE
CU-4E23JBE
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions----------------------------------------------- 3
2 Specifications ----------------------------------------------------- 5
2 Specifications ----------------------------------------------------- 5
2.1. CU-3E18JBE ----------------------------------------------- 5
2.2. CU-4E23JBE ----------------------------------------------- 9
2.2. CU-4E23JBE ----------------------------------------------- 9
3 Dimensions--------------------------------------------------------15
4 Refrigeration Cycle Diagram --------------------------------16
4 Refrigeration Cycle Diagram --------------------------------16
4.1. CU-3E18JBE ----------------------------------------------16
4.2. CU-4E23JBE ----------------------------------------------17
4.2. CU-4E23JBE ----------------------------------------------17
5 Block Diagram ----------------------------------------------------18
5.1. CU-3E18JBE ----------------------------------------------18
5.2. CU-4E23JBE ----------------------------------------------19
5.2. CU-4E23JBE ----------------------------------------------19
6 Wiring Connection Diagram --------------------------------20
6.1. CU-3E18JBE ---------------------------------------------- 20
6.2. CU-4E23JBE ---------------------------------------------- 21
6.2. CU-4E23JBE ---------------------------------------------- 21
7 Electronic Circuit Diagram----------------------------------- 22
7.1. CU-3E18JBE ---------------------------------------------- 22
7.2. CU-4E23JBE ---------------------------------------------- 23
7.2. CU-4E23JBE ---------------------------------------------- 23
8 Printed Circuit Board ------------------------------------------ 24
8.1. Main Printed Circuit Board----------------------------- 24
8.2. Noise Filter Printed Circuit Board -------------------- 25
8.3. Display Printed Circuit Board ------------------------- 25
8.2. Noise Filter Printed Circuit Board -------------------- 25
8.3. Display Printed Circuit Board ------------------------- 25
9 Installation Information --------------------------------------- 26
9.1. CU-3E18JBE ---------------------------------------------- 26
9.2. CU-4E23JBE ---------------------------------------------- 27
9.2. CU-4E23JBE ---------------------------------------------- 27
Please file and use this manual together with the service manual for Model No. CS-E7JKEW CS-E7JKEW-3 CS-XE7JKEW CS-
ME7EB1E CS-E7JKDW CS-E9JKEW CS-E9JKEW-3 CS-CE9JKEW CS-XE9JKEW CS-ME10EB1E CS-E10JD3EA CS-
ME10DTEG CS-E10HB4EA CS-E9GFEW CS-E9GFEW-2 CS-E9JKDW CS-XE9JKDW CS-E12JKEW CS-E12JKEW-3 CS-
CE12JKEW CS-XE12JKEW CS-ME12EB1E CS-E12GFEW CS-E12GFEW-2 CS-E12JKDW CS-XE12JKDW CS-E15JKEW
CS-XE15JKEW CS-ME14EB1E CS-E15JD3EA CS-E15DTEW CS-E15HB4EA CS-E15JKDW CS-E18JKEW CS-XE18JKEW
CS-E18JD3EA CS-E18DTEW CS-E18HB4EA CS-E18GFEW CS-E18GFEW-2 CS-E18JKDW CS-XE18JKDW CS-E21JKEW
CS-XE21JKEW CS-E21JD3EA CS-E21JB4EA CS-E21JKDW, Order No. PHAAM0810051C2 MAC0803024C8
MAC0502042C8 PHAAM0810060C2 PHAAM0901079C8 RAC0602010C2 RAC0704001C2 PHAAM0810054C2
MAC0804027A2 PHAAM0810061C2 PHAAM0905053C2 PHAAM0901093C8 RAC0503011C2.
ME7EB1E CS-E7JKDW CS-E9JKEW CS-E9JKEW-3 CS-CE9JKEW CS-XE9JKEW CS-ME10EB1E CS-E10JD3EA CS-
ME10DTEG CS-E10HB4EA CS-E9GFEW CS-E9GFEW-2 CS-E9JKDW CS-XE9JKDW CS-E12JKEW CS-E12JKEW-3 CS-
CE12JKEW CS-XE12JKEW CS-ME12EB1E CS-E12GFEW CS-E12GFEW-2 CS-E12JKDW CS-XE12JKDW CS-E15JKEW
CS-XE15JKEW CS-ME14EB1E CS-E15JD3EA CS-E15DTEW CS-E15HB4EA CS-E15JKDW CS-E18JKEW CS-XE18JKEW
CS-E18JD3EA CS-E18DTEW CS-E18HB4EA CS-E18GFEW CS-E18GFEW-2 CS-E18JKDW CS-XE18JKDW CS-E21JKEW
CS-XE21JKEW CS-E21JD3EA CS-E21JB4EA CS-E21JKDW, Order No. PHAAM0810051C2 MAC0803024C8
MAC0502042C8 PHAAM0810060C2 PHAAM0901079C8 RAC0602010C2 RAC0704001C2 PHAAM0810054C2
MAC0804027A2 PHAAM0810061C2 PHAAM0905053C2 PHAAM0901093C8 RAC0503011C2.
2
10 Installation Instruction ---------------------------------------- 28
10.1. Select The Best Location ------------------------------ 28
10.2. Install The Outdoor Unit -------------------------------- 29
10.3. Connect The Piping-------------------------------------- 29
10.4. Evacuation Of The Equipment ------------------------ 30
10.5. Connect The Cable To The Outdoor Unit ---------- 31
10.6. Heat Insulation -------------------------------------------- 32
10.2. Install The Outdoor Unit -------------------------------- 29
10.3. Connect The Piping-------------------------------------- 29
10.4. Evacuation Of The Equipment ------------------------ 30
10.5. Connect The Cable To The Outdoor Unit ---------- 31
10.6. Heat Insulation -------------------------------------------- 32
11 Operation Control----------------------------------------------- 33
11.1. Cooling Operation---------------------------------------- 33
11.2. Heating Operation---------------------------------------- 34
11.2. Heating Operation---------------------------------------- 34
12 Simultaneous Operation Control -------------------------- 35
13 Protection Control ---------------------------------------------- 36
13 Protection Control ---------------------------------------------- 36
13.1. Freeze Prevention control (Cool) -------------------- 36
13.2. Dew Prevention control (Cool) ------------------------ 36
13.3. Electronic Parts Temperature Rise Protection
13.2. Dew Prevention control (Cool) ------------------------ 36
13.3. Electronic Parts Temperature Rise Protection
1 (Cool) ----------------------------------------------------- 36
13.4. Electronic Parts Temperature Rise Protection
2 (Cool) ----------------------------------------------------- 36
13.5. Cooling overload control (Cool) ---------------------- 37
13.6. Heating overload control (Heat) ---------------------- 37
13.7. Extreme Low Temperature Compressor low
13.6. Heating overload control (Heat) ---------------------- 37
13.7. Extreme Low Temperature Compressor low
pressure protection control (Heat) ------------------- 37
13.8. Deice Control---------------------------------------------- 38
13.9. Time Delay Safety Control (Restart Control) ------ 38
13.9. Time Delay Safety Control (Restart Control) ------ 38
13.10. 30 seconds Force Operation -------------------------- 38
13.11. Total Current Control ------------------------------------ 38
13.12. IPM (power transistor) Protection Control --------- 38
13.13. Compressor Protection Control (Gas leak
13.13. Compressor Protection Control (Gas leak
detection control 1) -------------------------------------- 38
13.14. Compressor Protection Control (Gas leak
detection control 2) -------------------------------------- 39
13.15. Valve close detection control -------------------------- 39
13.16. Compressor discharge high pressure
13.16. Compressor discharge high pressure
protection control ----------------------------------------- 39
14 Servicing Mode -------------------------------------------------- 40
14.1. CU-3E18JBE & CU-4E23JBE ------------------------ 40
15 Troubleshooting Guide---------------------------------------- 42
15.1. Self Diagnosis Function -------------------------------- 42
16 Disassembly and Assembly Instructions --------------- 45
16.1. Outdoor Unit Removal Procedure-------------------- 45
17 Technical Data---------------------------------------------------- 48
17.1. Operation Characteristics (CU-3E18JBE) --------- 48
17.2. Operation Characteristics (CU-4E23JBE) --------- 60
17.2. Operation Characteristics (CU-4E23JBE) --------- 60
18 Exploded View and Replacement Parts List ----------- 72
18.1. CU-3E18JBE ---------------------------------------------- 72
18.2. CU-4E23JBE ---------------------------------------------- 73
18.2. CU-4E23JBE ---------------------------------------------- 73
3
CAUTION
WARNING
WARNING
1. Safety Precautions
•
Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
• Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
• The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction
will cause harm or damage, and the seriousness is classified by the following indications.
will cause harm or damage, and the seriousness is classified by the following indications.
This indication shows the possibility of causing death or serious injury
This indication shows the possibility of causing injury or damage to properties.
• The items to be followed are classified by the symbols:
•
Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
1. Do not modify the machine, part, material during repairing service.
2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
3. Do not wrench the fasten terminal. Pull it out or insert it straightly.
4. Engage dealer or specialist for installation and servicing. If installation of servicing done by the user is defective, it will cause water leakage,
electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.
6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage, fire
or electrical shock.
7. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly done,
the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single outlet
must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
9. This equipment is strongly recommended to install with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD). Otherwise, it
may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
10. Do not use joint cable for indoor / outdoor connection cable. Use the specified indoor / outdoor connection cable, refer to installation instruction
CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor / outdoor connection. Clamp the cable so that no external force
will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor / outdoor connection. Clamp the cable so that no external force
will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
heat-up or fire at the connection point of terminal, fire or electrical shock.
12. When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle (piping).
(Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
(Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may
climb up to outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electric shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.
16. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
17. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may break
and cause refrigerant gas leakage.
and cause refrigerant gas leakage.
18. In case of using existing (R22) pipes during installation of R410 models, must carry out pump down properly to collect back the
refrigerant and oil before installation new unit.
Thickness of copper pipes used with R410A must be more than 0.6mm. Never use copper pipes thinner than 0.6mm.
Thickness of copper pipes used with R410A must be more than 0.6mm. Never use copper pipes thinner than 0.6mm.
It is desirable that the amount of residual oil is less than 40 mg/10m.
19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing refrigeration piping
and valves at opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.)
and valves at opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.)
This symbol denotes item that is PROHIBITED from doing.
4
CAUTION
20. During pump down operation, stop the compressor before remove the refrigerant piping. (Removal of refrigeration piping while compressor is
operating and valves are opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
operating and valves are opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
21. After completion of installation or service, confirm there is no leakage or refrigerant gas. It may generate toxic gas when the refrigerant
contacts with fire.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when refrigerant contacts with fire.
23. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
24. Must not use other parts except original parts describe in catalog and manual.
1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.
2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
5. Select an installation location which is easy for maintenance.
6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher. Please use
a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the air conditioner. Connect the power supply cord of the air conditioner to the mains using one of the following
methods.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some countries,
permanent connection of this room air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using a power plug.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some countries,
permanent connection of this room air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using a power plug.
Use an approved 15/16A (1.0 ~ 1.75HP) or 16A (2.0HP) or 20A (2.5HP) power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (1.0 ~ 2.0HP) or 20A (2.5HP) circuit breaker for the permanent connection. It must be a double pole switch with a
minimum 3.0 mm contact gap.
minimum 3.0 mm contact gap.
8. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts. Take
care of the liquid refrigerant, it may cause frostbite.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
11. Do not sit or step on the unit, you may fall down accidentally.
12. Do not touch the sharp aluminium fin, sharp parts may cause injury.