Panasonic CS-E9PD3EA / CS-E12PD3EA / CU-E9PD3EA / CU-E12PD3EA Service Manual ▷ View online
45
B. IF REMOTE CONTROLLER CABLE IS EXPOSED
1 Install the remote controller lower case to the wall with the two accessory screws .
2 Fasten the screws properly until screw head is lower than the rib and reach the base of remote controller
2 Fasten the screws properly until screw head is lower than the rib and reach the base of remote controller
lower case to ensure they do not damage the PCB inside the remote controller .
3 The feeding-out direction for the remote controller cable can be either via top, left or right side.
4 Use nipper to cut a notch at the upper case. (Select the intended feeding-out position)
5 Route the remote controller cable inside the lower case in accordance with the intended feeding-out
4 Use nipper to cut a notch at the upper case. (Select the intended feeding-out position)
5 Route the remote controller cable inside the lower case in accordance with the intended feeding-out
direction. (Refer to the illustration at below).
6 Insert firmly the connector of remote controller cable to connector (CON1) in the upper case circuit board.
(Refer to the illustration at below)
7 Secure the remote controller upper case to the lower case with the tabs provided.
11.1.4 CONNECTING
THE DRAIN PIPING
Lay the drain piping so as to ensure drainage.
Use a locally purchased VP20 general rigid PVC pipe (outer diameter ø26) for the drain piping and firmly
connect the indoor unit and the drain piping using PVC adhesive to ensure that no leakage occurs.
Drain piping located indoor should always be insulated by wrapping with locally purchased insulation (foamed
polyethylene with a thickness of 10 mm or more).
The drain piping should have a downward gradient (1/50 or more) and should be secured by using pipe hanging
equipment to avoid creating hills or traps partway.
Should there be any obstacle preventing the drain piping from being extended smoothly, the drain piping can be
raised outside of the main unit as shown in the illustration below.
Strictly do not install and extend the drain piping from the main unit drain water outlet horizontally or upward or raised it 20 cm or more.
Doing so may result in poor drainage or drain motor failure.
Doing so may result in poor drainage or drain motor failure.
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CHECK THE DRAINAGE
Check after connecting the power supply.
Pour approximately 600 cc of water into the drain pan of the main unit using a squeeze bottle, etc.
Press the drain test run switch on the control board in the control box to start the drain motor and check whether
the water drains normally. (The drain motor operates for approximately 5 minutes and then stops automatically.)
(See the diagram for “Connecting the Indoor/Outdoor Connection Cable”.)
(See the diagram for “Connecting the Indoor/Outdoor Connection Cable”.)
11.1.5 INSULATING
THE
REFRIGERANT PIPING
After the piping is connected, insulate as shown in the illustration.
11.1.6 CONNECTING THE INDOOR/OUTDOOR CONNECTION CABLE
Remove the control box cover and lead the
connection cable into the control box.
Check the color of the wires on the terminal board
and secure them with screws.
Secure the outer sheath of the connection cable
with the cord clamp.
Reattach the control box cover to its original
position.
When the wall is hollow, please be sure to use the sleeve
for tube ass’y to prevent dangers caused by mice biting the
connection cable.
for tube ass’y to prevent dangers caused by mice biting the
connection cable.
Connection cable between indoor unit and
outdoor unit should be approved polychloroprene
sheathed 4 x 1.5 mm
sheathed 4 x 1.5 mm
2
flexible cord, designation
type 60245 IEC 57 (H05RN-F) or heavier cord.
Allowable connection cable length of each indoor
unit shall be 30 m or less.
o
Allowable connection cable length of each indoor
unit shall be 30 m or less.
o
Ensure that the terminal numbers on the
indoor unit are connected to the same
terminal numbers on the outdoor unit by the
right coloured wires as shown in the diagram.
terminal numbers on the outdoor unit by the
right coloured wires as shown in the diagram.
o
Earth lead wire should be longer than the
other lead wires as shown in the diagram for
electrical safety purpose in case the cord slips
out from the anchorage.
electrical safety purpose in case the cord slips
out from the anchorage.
Secure the cable onto the control board with the
holder (clamper).
Ensure the colour of wires of outdoor unit and the
terminal Nos. are the same to the indoor’s
respectively.
respectively.
Earth wire shall be Yellow/Green (Y/G) in colour
and longer than other AC wires for safety reason.
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11.1.6.1 WIRE STRIPPING AND CONNECTING REQUIREMENT
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11.2 Outdoor Unit
11.2.1 SELECTING THE INSTALLATION LOCATION
If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
There should not be any animal or plant which could be affected by hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles.
Do not place any obstacles which may cause a short circuit of the discharged air.
If piping length is over the [piping length for additional gas], additional refrigerant should be added as shown in
the table.
Model
Horse Power
(HP)
Piping size
Std. Length
(m)
Max.
Elevation
(m)
Min. Piping
Length
(m)
Max. Piping
Length
(m)
Additional
Refrigerant
(g/m)
Piping Length
for add. gas
(m)
Gas Liquid
E9***** 1.0HP
9.52mm
(3/8”) 6.35mm
(1/4”)
5
15 3 20 20 7.5
E12***** 1.5HP
9.52mm
(3/8”)
15 3 20 20 7.5
Example: For E9*****
If the unit is installed at 10 m distance, the quantity of additional refrigerant should be 50 g .... (10-7.5) m x 20 g/m =
50 g.
If the unit is installed at 10 m distance, the quantity of additional refrigerant should be 50 g .... (10-7.5) m x 20 g/m =
50 g.
11.2.2 INSTALL THE OUTDOOR UNIT
At the best location, start installation according to
Indoor-Outdoor Unit Installation Diagram.
1 Fix the unit on concrete or rigid frame firmly
Indoor-Outdoor Unit Installation Diagram.
1 Fix the unit on concrete or rigid frame firmly
and horizontally by bolt nut. (ø10 mm).
2 When installing at roof, please consider strong
wind.
Please fasten the installation stand firmly with
bolt or nails.
Please fasten the installation stand firmly with
bolt or nails.
Model A B C D
E9****,
E12****
540 mm
160 mm
18.5 mm
330 mm
11.2.3 CONNECT THE PIPING
Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Align the center of piping and sufficiently tighten
the flare nut with fingers.
Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge. Make flare after
inserting the flare nut (locate at valve) onto the copper
pipe. Align center of piping to valve and then tighten
with torque wrench to the specified torque as stated in
the table.
Do not overtighten, overtightening may cause gas leakage.
Piping size
Torque
6.35 mm (1/4")
[18 N•m (1.8 kgf.m)]
9.52 mm (3/8")
[42 N•m (4.3 kgf.m)]
12.7 mm (1/2")
[55 N•m (5.6 kgf.m)]
15.88 mm (5/8")
[65 N•m (6.6 kgf.m)]
19.05 mm (3/4")
[100 N•m (10.2 kgf.m)]
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