Panasonic CS-E7RKDW / CS-E9RKDW / CS-E12RKDW / CS-E15RKDW / CS-E18RKDW / CS-E24RKDW / CS-E28RKDS / CU-E7RKD / CU-E9RKD / CU-E12RKD / CU-E15RKD / CU-E18RKD / CU-E24RKD / CU-E28RKD Service Manual ▷ View online
Order No: PAPAMY1501048CE
Air Conditioner
Indoor Unit
Outdoor Unit
CS-E7RKDW
CS-E9RKDW
CS-E9RKDW
CS-E12RKDW
CS-E15RKDW
CS-E18RKDW
CS-E24RKDW
CS-E15RKDW
CS-E18RKDW
CS-E24RKDW
CS-E28RKDS
CU-E7RKD
CU-E9RKD
CU-E9RKD
CU-E12RKD
CU-E15RKD
CU-E18RKD
CU-E24RKD
CU-E28RKD
CU-E15RKD
CU-E18RKD
CU-E24RKD
CU-E28RKD
Destination
CIS
Please file and use this manual together with the service manual for Model No. CU-2E15PBD, CU-2E18PBD,
Order No. PAPAMY1303101CE, Model No. U-3E18JBE, U-4E23JBE, Order No. PHAAM1004141C2 and Model No. CU-4E27PBD,
CU-5E34PBD, Order No. PAPAMY1304104CE.
Order No. PAPAMY1303101CE, Model No. U-3E18JBE, U-4E23JBE, Order No. PHAAM1004141C2 and Model No. CU-4E27PBD,
CU-5E34PBD, Order No. PAPAMY1304104CE.
CLOCK
MODE
AIRCONDITIONER
OFF/ON
SET
CHECK
RESET
AC
RC
ON
OFF
SET
CANCEL
1
2
3
TIMER
ECONAVI
NANOE-G
AUTO
COMFORT
QUIET
MODE
TEMP
FANSPEED
AIRSWING
i AUTO-X
iAUTO-X
CLOCK
OFF/ON
CHECK
ON
OFF
SET
CANCEL
1
2
3
TIMER
TEMP
i A
UTO
-X
i A
UTO
-X
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
2
TABLE OF CONTENTS
1.
Safety Precautions ............................................. 3
2.
Specification ....................................................... 5
3.
Features ............................................................. 38
4.
Location of Controls and Components .......... 39
4.1
Indoor Unit .................................................. 39
4.2
Outdoor Unit ............................................... 39
4.3
Remote Control .......................................... 39
5.
Dimensions ....................................................... 40
5.1
Indoor Unit .................................................. 40
5.2
Outdoor Unit ............................................... 42
6.
Refrigeration Cycle Diagram ........................... 44
6.1
CU-E7RKD ................................................. 44
6.2
CU-E9RKD CU-E12RKD CU-E15RKD .... 45
6.3
CU-E18RKD ............................................... 46
6.4
CU-E24RKD ............................................... 47
6.5
CU-E28RKD ............................................... 48
7.
Block Diagram .................................................. 49
7.1
CU-E7RKD ................................................. 49
7.2
CU-E9RKD CU-E12RKD CU-E15RKD .... 50
7.3
CU-E18RKD ............................................... 51
7.4
CU-E24RKD CU-E28RKD ......................... 52
8.
Wiring Connection Diagram ............................ 53
8.1
Indoor Unit .................................................. 53
8.2
Outdoor Unit ............................................... 54
9.
Electronic Circuit Diagram .............................. 59
9.1
Indoor Unit .................................................. 59
9.2
Outdoor Unit ............................................... 60
10.
Printed Circuit Board ....................................... 65
10.1
Indoor Unit .................................................. 65
10.2
Outdoor Unit ............................................... 68
11.
Installation Instruction ..................................... 72
11.1
Select the Best Location ............................. 72
11.2
Indoor Unit .................................................. 73
11.3
Outdoor Unit ............................................... 77
12.
Operation and Control ..................................... 81
12.1
Basic Function ............................................ 81
12.2
Indoor Fan Motor Operation ....................... 83
12.3
Outdoor Fan Motor Operation .................... 83
12.4
Airflow Direction .......................................... 84
12.5
Quiet operation (Cooling Mode/Cooling
area of Dry Mode) ....................................... 86
area of Dry Mode) ....................................... 86
12.6
Quiet operation (Heating) ........................... 86
12.7
Timer Control .............................................. 87
12.8
Auto Restart Control ................................... 87
12.9
Indication Panel .......................................... 87
12.10
nanoe-G Operation ..................................... 88
12.11
In-filter Deactivation Operation ................... 90
12.12
AUTO COMFORT and ECONAVI
Operation .................................................... 91
Operation .................................................... 91
13.
Operation Control
(For Multi Split Connection) ............................ 99
(For Multi Split Connection) ............................ 99
13.1
Cooling operation .......................................99
13.2
Soft Dry Operation ......................................99
13.3
Heating Operation ......................................99
13.4
Automatic Operation ................................ 100
13.5
Indoor Fan Motor Operation .................... 100
13.6
Auto restart control .................................. 100
13.7
Indication Panel ....................................... 100
13.8
i-Auto X Operation ................................... 100
14.
Protection Control (E7 ~ 18RK) .................... 101
14.1
Protection Control For All Operations ...... 101
14.2
Protection Control For Cooling & Soft Dry
Operation ................................................. 103
Operation ................................................. 103
14.3
Protection Control For Heating
Operation ................................................. 104
Operation ................................................. 104
15.
Protection Control (E24 ~ 28RK) .................. 105
15.1
Protection Control For All Operations ...... 105
15.2
Protection Control For Cooling & Soft Dry
Operation ................................................. 107
Operation ................................................. 107
15.3
Protection Control For Heating
Operation ................................................. 108
Operation ................................................. 108
16.
Servicing Mode .............................................. 109
16.1
Auto OFF/ON Button ............................... 109
16.2
Remote Control Button ............................ 110
17.
Troubleshooting Guide ................................. 111
17.1
Refrigeration Cycle System ..................... 111
17.2
Breakdown Self Diagnosis Function ........ 113
17.3
Error Code Table ..................................... 114
17.4
Self-diagnosis Method ............................. 116
18.
Disassembly and Assembly Instructions ... 142
18.1
CS-E7RKDW CS-E9RKDW
CS-E12RKDW CS-E15RKDW ............... 142
CS-E12RKDW CS-E15RKDW ............... 142
18.2
CS-E18RKDW CS-E24RKDW
CS-E28RKDS .......................................... 146
CS-E28RKDS .......................................... 146
18.3
Outdoor Electronic Controller Removal
Procedure ................................................ 150
Procedure ................................................ 150
19.
Technical Data ............................................... 153
19.1
Cool Mode Performance Data ................. 153
19.2
Heat Mode Performance Data ................. 155
20.
Service Data ................................................... 157
20.1
Cool Mode Outdoor Air Temperature
Characteristic ........................................... 157
Characteristic ........................................... 157
20.2
Heat Mode Outdoor Air Temperature
Characteristic ........................................... 164
Characteristic ........................................... 164
20.3
Piping Length Correction Factor .............. 171
21.
Exploded View and Replacement Parts
List .................................................................. 174
List .................................................................. 174
21.1
Indoor Unit ............................................... 174
21.2
Outdoor Unit ............................................ 184
3
CAUTION
WARNING
WARNING
1. Safety Precautions
Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction
will cause harm or damage, and the seriousness is classified by the following indications.
will cause harm or damage, and the seriousness is classified by the following indications.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties.
The items to be followed are classified by the symbols:
Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
future reference.
1.
Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child may
climb up to outdoor unit and cross over the handrail causing an accident.
climb up to outdoor unit and cross over the handrail causing an accident.
2.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
3. Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
4. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
5. Do not sit or step on the unit, you may fall down accidentally.
6. Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.
7.
When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc mix into
refrigeration cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
refrigeration cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
8. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
9.
• For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant. Using of existing (R22) piping, flare nut and tools
may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
• Thickness or copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.
• It is desirable that the amount of residual oil less than 40 mg/10 m.
may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
• Thickness or copper pipes used with R410A must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.
• It is desirable that the amount of residual oil less than 40 mg/10 m.
10.
Engage authorized dealer or specialist for installation. If installation done by the user is incorrect, it will cause water leakage, electrical shock
or fire.
or fire.
11. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
12.
Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or electrical
shock.
shock.
13.
Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
done, the set will drop and cause injury.
14.
For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
15.
Do not use joint cable for indoor / outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to installation
instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no
external force will have impact on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the connection.
instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no
external force will have impact on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the connection.
16.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
fire or electrical shock.
fire or electrical shock.
17.
This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
18.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing refrigeration
piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
19.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while
compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
This symbol denotes item that is PROHIBITED from doing.
4
WARNING
CAUTION
20. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
break and cause refrigerant gas leakage.
21. After completion of installation, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant contacts with
fire.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
23. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and telephone.
Otherwise, it may cause electrical shock in case of equipment breakdown or insulation breakdown.
1.
Do not install the unit in a place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.
unit, it may cause fire.
2.
Do not release refrigerant during piping work for installation, re-installation and during repairing refrigeration parts. Take care of the
liquid refrigerant, it may cause frostbite.
liquid refrigerant, it may cause frostbite.
3. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
4. Do not touch the sharp aluminium fin, sharp parts may cause injury.
5.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
furniture.
6. Select an installation location which is easy for maintenance.
7.
Power supply connection to the room air conditioner.
Use power supply cord 3 x 1.5 mm
Use power supply cord 3 x 1.5 mm
2
(3/4 ~ 1.75HP), 3 x 2.5 mm
2
(2.0 ~ 2.5HP) or 3 x 4.0 mm
2
(3.0HP) type designation 60245 IEC 57 or
heavier cord.
Connect the power supply cord of the air conditioner to the mains using one of the following method.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
1) Power supply connection to the receptacle using power plug.
Use an approved 15/16A (3/4~1.75HP), 16A (2.0HP), 20A (2.5HP) or 25A (3.0HP) power plug with earth pin for the connection to the
socket.
2) Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (3/4~2.0HP), 20A (2.5HP) or 25A (3.0HP) circuit breaker for the permanent connection. It must be a double pole
switch with a minimum 3.0 mm contact gap.
Connect the power supply cord of the air conditioner to the mains using one of the following method.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
1) Power supply connection to the receptacle using power plug.
Use an approved 15/16A (3/4~1.75HP), 16A (2.0HP), 20A (2.5HP) or 25A (3.0HP) power plug with earth pin for the connection to the
socket.
2) Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (3/4~2.0HP), 20A (2.5HP) or 25A (3.0HP) circuit breaker for the permanent connection. It must be a double pole
switch with a minimum 3.0 mm contact gap.
8.
Installation work.
It may need two people to carry out the installation work.
It may need two people to carry out the installation work.