Panasonic CS-E7NKDW / CS-E9NKDW / CS-E12NKDW / CS-E15NKDW / CS-E18NKDW / CU-E7NKD / CU-E9NKD / CU-E12NKD / CU-E15NKD / CU-E18NKD Service Manual ▷ View online
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11.2.4.1
Cutting and flaring the piping
1 Please cut using pipe cutter and then remove the burrs.
2 Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping
2 Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping
end down to avoid the metal powder entering the pipe.
3 Please make flare after inserting the flare nut onto the copper pipes.
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11.3 Outdoor Unit
11.3.1 Install the Outdoor Unit
After selecting the best location, start installation according to Indoor/Outdoor Unit Installation Diagram.
1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm).
2 When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand
2 When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand
firmly with bolt or nails.
Model A B C D
E7***
E9***
E12***
E15***
E9***
E12***
E15***
570 mm
105 mm
18.5 mm
320 mm
E18***
E24***
E28***
E24***
E28***
613 mm
131 mm
16 mm
360.5 mm
11.3.2 Connect the Piping
Connecting the Piping to Indoor
Please make flare after inserting flare nut (locate at
joint portion, of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Please make flare after inserting flare nut (locate at
joint portion, of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Align the center of piping and sufficiently tighten
the flare nut with fingers.
Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
Connecting the Piping to Outdoor
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valves and then tighten with
torque wrench to the specified torque as stated in the
table.
Connecting the Piping to Outdoor Multi
Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge. Make flare after inserting the
flare nut (locate at valve) onto the copper pipe.
Align center of piping to valve and then tighten with torque wrench to the specified torque as stated in the table.
Do not overtighten, overtightening may cause gas leakage.
Piping Size
Torque
6.35 mm (1/4”)
[18 N•m (1.8 kgf.m)]
9.52 mm (3/8”)
[42 N•m (4.3 kgf.m)]
12.7 mm (1/2”)
[55 N•m (5.6 kgf.m)]
15.88 mm (5/8”)
[65 N•m (6.6 kgf.m)]
19.05 mm (3/4”)
[100 N•m (10.2 kgf.m)]
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11.3.3 Evacuation of the Equipment
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND
PIPES in the following procedure.
PIPES in the following procedure.
1 Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
o
Be sure to connect the end of the charging hose with the push pin to the service port.
2 Connect the center hose of the charging set to a vacuum pump.
3 Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from
3 Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from
0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4 Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the
gauge does not move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE.
5 Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6 Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7 Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN”
6 Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7 Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN”
using a hexagonal wrench (4 mm).
8 Mount valve caps onto the 2-way valve and the 3-way valve.
o
Be sure to check for gas leakage.
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in the step e above take the following measure:
-
If the leak stops when the piping connections are tightened further, continue working from step e.
-
If the leak does not stop when the connections are retightened, repair location of leak.
-
Do not release refrigerant during piping work for installation and reinstallation.
-
Take care of the liquid refrigerant, it may cause frostbite.
11.3.4 Connect the cable to the Outdoor Unit
1 Remove the control board cover from the unit
by loosening the screw.
2 Cable connection to the power supply through
Isolating Devices (Disconnecting means).
o
Connect approved type polychloroprene
sheathed power supply cord 3 x
1.5 mm
sheathed power supply cord 3 x
1.5 mm
2
(3/4 ~ 1.75HP), 3 x 2.5 mm
2
(2.0 ~ 2.5HP) or 3 x 4.0 mm
2
(3.0HP)
type designation 245 IEC 57 or heavier
cord to the terminal board, and connect
the others end of the cord to Isolating
Devices (Disconnecting means).
cord to the terminal board, and connect
the others end of the cord to Isolating
Devices (Disconnecting means).
3 Connection cable between indoor unit and
outdoor unit shall be approved
polychloroprene sheathed 4 x 1.5 mm
polychloroprene sheathed 4 x 1.5 mm
2
flexible
cord, type designation 245 IEC 57 or heavier
cord.
cord.
4 Connect the power supply cord and
connection cable between indoor unit and
outdoor unit according to the diagram below.
outdoor unit according to the diagram below.
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5 Secure the power supply cord and connection cable onto the control board with the holder.
6 Attach the control board cover back to the original position with screw.
7 For wire stripping and connection requirement, refer to instruction 11.2.4 of indoor unit.
6 Attach the control board cover back to the original position with screw.
7 For wire stripping and connection requirement, refer to instruction 11.2.4 of indoor unit.
WARNING
This equipment must be properly earthed.
Note: Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.
11.3.5 Piping
Insulation
1 Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping.
2 If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by
using POLY-E FOAM with thickness 6 mm or above.
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