DOWNLOAD LG 543864 Service Manual ↓ Size: 20.91 MB | Pages: 56 in PDF or view online for FREE

Model
543864
Pages
56
Size
20.91 MB
Type
PDF
Document
Service Manual
Brand
Device
Washing Machine
File
543864.pdf
Date

LG 543864 Service Manual ▷ View online

33
ERROR
ERROR DECISION
BASIS
CAUSE FOR ERROR
OCCURRENCE
REMEDY
PRESSURE
SENSOR
OVER
FLOW
ERROR
MOTOR
ERROR
LID
LOCK
ERROR
·
 Pressure switch has a 
bad connection or the 
switch has failed. 
·
 Check the connections at the 
pressure switch and at the 
BLUE 6-pin connector at the 
main board.
·
 Check the pressure sensor 
(21~23Ω ±10%) and  
connection
· 
Check the valves to be sure 
there is no input leakage. Then 
check the drain hose and make 
sure the drain pipe is between 
0.9 ~ 1.2 m (36 and 48 inches) 
above the floor.
·
 Check for blockages and leaks 
in the air hose between the tub 
and the pressure switch. 
·
 Check and repair any air 
leakages at the air hose 
connector on the outer tub and 
at any connecting parts.
·
 Check the connections at the hall 
sensor and at the BLUE 
6-pin connector on the main board. 
·
 Check the connections at the 
stator and at the yellow 3-pin or 
BLUE 6-pin connector on the 
main board. Test the stator to 
determine it is not defective. 
·
 Test hall sensor to determine it 
is not defective. 
·
 Turn the drum to verify the 
bearings are not locked. 
·
  Check the lid lock SW trying 
locking
·
   Check the balance of the lid
· 
Reseat the connector. 
· 
Replace the switch.
· 
Install the drain hose between 
0.9 ~ 1.2 m (36 and 48 inches) 
above the floor. 
· 
Replace pressure sensor 
switch
· 
Remove the foreign objects 
in pressure sensor switch 
air hose. 
· 
Replace the stator if necessary. 
· 
Replace the hall sensor if 
necessary. 
· 
Replace the bearings if 
necessary. 
· 
If trying, replace the Lid lock 
SW or not trying replace the 
Main PCB
· 
Replace the lid or se the 
balance
34
ERROR
ERROR DECISION
BASIS
CAUSE FOR ERROR
OCCURRENCE
REMEDY
THERMISTOR · Thermistor has a bad 
connection or failed
    
·
 Check the connections at the 
Thermistor and at the WHITE 
3-pin connector at the main 
board
·
 Test thermistor to determine it 
is not detective 
· 
Reseat the connector.
· Replace the thermistor if 
necessary.
AC, MOTOR 
(CLUTCH 
MOTOR)
·
 AC motor has a bad 
connection or failed
· 
Clutching is failed 
-. Coupling get out of 
gear.
    -.Coupling is broken. 
    
· 
Check the connections at the 
AC motor and at the WHITE 
6-pin connector at the main 
board
· 
Test AC motor or coupling to 
determine it is not detective 
·Reseat the connector.
· Replace the AC motor if 
necessary.
· Replace the coupling or Clutch 
housing if necessary.
MOTOR 
   
·
 Check Foreign objects, such as 
coins, pins, clips, etc., being 
caught between the wash plate 
and the inner basket.
· Turn off the washer and then 
press the Power button.· Press 
the spin speed button without 
selecting a cycle to drain and spin 
the load.· When the spin is 
complete, remove the clothes and 
then find and remove any objects 
caught in the wash plate.
35
DRAIN ERROR
Yes
Is OE displayed?
Reconnect or 
repair the 
connector
No
Is the connector connected to 
pump motor  assembly 
disconnected or 
disassembled? 
When you enter the SVC 
Mode, is the water level 
frequency below 26.0 kHz?
Drain pump
Connection connector
Yes
No
Is the coil of the drain pump 
too high or low? (resistance of 
the coil is 10-20 Ω)
Yes
Check the AIR 
CHAMBER, the 
tube (clogged), 
and press 
switch
Yes
Is the voltage between 
connectors out of range? 
(BL3 pin3)
- After remove Terminal  
Position Assurance
of connector, check as follows. 
 Pump running : 120V±5%
 Stopped Motor/Pump : 0~1V
 Method
1. Enter the SERVICE Mode.
2. Press START/PAUSE button.
  : 1 time  Main version   
  : 2 times Display version
  : 3 times  Inlet valve check mode
  : 4 times  Cold valve, bleach valve
  : 5 times  Rinse valve, hot valve
  : 6 times  Jet spray valve
  : 7 times  Heater check
  : 8 times  Alph check
  : 9 times  Pump check 
[Note] Environmental check list  
1) The drainage hose must not stay in a lower position
2)  The drainage hose must not be bent or clogged in any 
way due to the surrounding physical configuration
3) The drainage hose must not get frozen at all times.
4)  The drainage pump must not have any improper  
substance or material inside that may cause a 
machine breakdown.
Yes
No
Replace the 
DRAIN PUMP 
ASSEMBLY.
Replace the 
MAIN PCB
ASSEMBLY.
36
LOCKED MOTOR ERROR
Yes
Is LE displayed?
Reconnect
the connector
(connector /
wire / motor )
Check the connectors below. 
Is the connector  disconnected 
or disassembled? 
 (motor hall sensor connector, 
  motor drive connector)
  - Part of main PCB
    assembly (YL3, BL4)
Motor Drive
Hall Sensor
- Part of wire
Yes
No
No
Is rotor magnet cracked?
Is hall sensor out of order ? 
Yes
Yes
Check the IPM in the 
controller. Is IPM short?
Yes
No
Yes
Is the resistance values
in the range of 5 to15  Ω?
(U-V, V-W, W-V
:U=1, V=2, W=3)
-  After pull out the YL3 
connector, check the terminal 
of the connector in wire.
No
Replace the 
ROTOR
Replace the 
STATOR
Replace the Hall 
sensor
Replace the 
MAIN PCB 
ASSEMBLY
- Part of motor
Motor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Hall Sensor
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Motor Drive
Magnet
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