LG 60PM9700-UA (CHASSIS:PU22A) Service Manual ▷ View online
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Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An
isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an
AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 M
Ω and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check
(See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
To Instrument's
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
AC Volt-meter
SAFETY PRECAUTIONS
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range
This spec sheet is applied all of the PDP TV with PU22A chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with
BOM.
(5) The receiver must be operated for about 5 minutes prior to the adjustment.
3. Test method
(1) Performance: LGE TV test method followed
(2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. Model General Specification
No
Item
Specification
Remark
1
Receiving System
1) ATSC / NTSC-M
2
Available Channel
1) VHF : 02~13
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
2) UHF : 14~69
3) DTV : 02-69
4) CATV : 01~135
5) CADTV : 01~135
3
Input Voltage
1) AC 100 ~ 240V 50/60Hz
N.America Mark : 110V, 60Hz
4
Market
NORTH AMERICA
5
Screen Size
42 inch HD(1024 × 768)
42PM4700-UA/UB
50 inch HD(1024 × 768)
50PM4700-UA/UB
50 inch FHD(1920 × 1080)
50PM6700-UB/UD, 50PM6900-UE, 50PM9700-UA
60 inch FHD(1920 × 1080)
60PM6700-UB/UD, 60PM6900-UE, 60PM9700-UA
6
Aspect Ratio
16:9
7
Tuning System
FS
8
Module
PDP42T4#### (1024 × 768)
42PM4700-UA/UB
PDP50T4#### (1024 × 768)
50PM4700-UA/UB
PDP50R4#### (1920 × 1080)
50PM6700-UB/UD, 50PM6900-UE, 50PM9700-UA
PDP60R4#### (1920 × 1080)
60PM6700-UB/UD, 60PM6900-UE, 60PM9700-UA
9
Operating Environment 1) Temp : 0 ~ 40 deg
2) Humidity : ~ 80 %
10
Storage Environment
1) Temp : -20 ~ 60 deg
2) Humidity : ~ 85 %
2) Humidity : ~ 85 %
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet applies to PU22A chassis applied PDP TV all
models manufactured in TV factory.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65±10% of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
- In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
- In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours,.
* Caution : When still image is displayed for a period of 20
minutes or longer (especially where W/B scale is
strong. Digital pattern 13ch and/or Cross hatch
pattern 09ch), there can some afterimage in the black
level area.
3. Adjustment items
3.1. PCB Assembly adjustment
* Caution : Using ‘power on’ button of the control R/C power
on TV
(1) MAC Address, ESN and Wide-vine Key Download
(2) DFT Process
3.2. Set Assembly Adjustment
■ Power PCB Assembly Voltage adjustment (Va,Vs voltage
adjustment)
■ Adjustment of White Balance
■ Serial number download & Model name D/L
■ Checking the Eye-Q Operation
■ LAN port inspection (Ping test)
■ Magic Motion Remote Controller test
■ 3D function test
■ GND and ESD test
3.3. Additional
■ Selection Factory output option
■ S/W Download Guide
4. Board-level adjustment
4.1. MAC Address and ESN and Wide-vine
Key Download
* Connect TV SET and PC which download keys Writing
program by RS232C-Cable
(1) Start Program and Click ‘start’ Button to connect TV and
PC.
(2) When download succeed, you can see “OK” on the
screen.
* Each Chassis has it’s own MAC Address/ESN/Wide-vine
key. Please be careful of download.
- RS-232C Port connection
Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port
4.2. DFT Process
* Depend on situation, Step can be changed.
* Condition spec
Mode
Volume
Power Off
RF
0
DC On
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* ADC Adjustment(Manual)
-> GP4 (PU22A/PB22A/PK22A) Chassis don’t need ADC
adjust process.The ADC value have been OTP process.
but, if you need to adjust ADC manually follow this
method.
■ Using instruments
- Adjustment remocon, 801GF(802B, 802F, 802R) or
MSPG925FA pattern generator
(It can output 480i/1080i horizontal 100% color bar
pattern signal, and its output level must setting 0.7V±0.1V
p-p correctly)
(1) Adjustment method 480i Comp1, Adjust 1080p Comp1/
RGB (Factory adjustment)
(2) ADC 480i Component1 adjustment
(3) Check connection of Component1
(4) MSPG-925FA -> Model: 209, Pattern 65
(5) Set Component 480i mode and 100% Horizontal Color Bar
Pattern(HozTV31Bar), then set TV set to Component1
mode and its screen to “NORMAL”
(6) Check connection both of Component1 and RGB
(7) MSPG-925FA -> Model: 225, Pattern 65
(8) Set Component 1080p mode and 100% Horizontal Color
Bar Pattern(HozTV31Bar), then set TV set to Component1
mode and its screen to “NORMAL”
(9) After get each the signal, enter the “EZ ADJUST” status
with pres ADJUST key of Service remocon. After then
select “8. ADC Calibration” with navigator button and press
“Enter”.
(10) After then select “ADC Type” and set value “OTP ->
External” with navigator button.
(11) After then press “Start” button.
(12) You can see “ADC Component1 Success”
(13) Component1 1080p, RGB 1080p Adjust is same method.
(14) Component 1080p Adjustment in Component1 input
mode.
(15) RGB 1080p adjustment in RGB input mode.
(16) If you success RGB 1080p Adjust. You can see “ADC
RGB-DTV Success
4.3. EDID(The Extended Display Identification
Data)/ DDC(Display Data Channel)
- It is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of “Plug and Play”.
-> GP4 (PU22A/PB22A/PK22A) Chassis don’t need EDID
Download process.
Whenever TV power on, the EDID data was written on
inner memory.
4.3.1. EDID DATA(PCM)_PU22A
■ HDMI [C/S: 98 2F] : For FHD Models
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.4
EDID Block 1, Bytes 128-255 [80H-FFH]
Block Type: CEA EDID Timing Extension Version 3
■ RGB [C/S: B1] : For FHD Models
EDID Block 0, Bytes 0-127 [00H-7FH]
Block Type: EDID 1.3
< Adjustment pattern : 480i / 1080p 60Hz Pattern >
Vender ID
C/S1
C/S2
HDMI1
10
98
2F
HDMI2
20
98
1F
HDMI3
30
98
0F
HDMI4
40
98
FF