DOWNLOAD LG 60LM6450 (CHASSIS:LC22E) Service Manual ↓ Size: 9.66 MB | Pages: 85 in PDF or view online for FREE

Model
60LM6450 (CHASSIS:LC22E)
Pages
85
Size
9.66 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
60lm6450-chassis-lc22e.pdf
Date

LG 60LM6450 (CHASSIS:LC22E) Service Manual ▷ View online

- 9 -
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LED LCD TV 
with LC22E chassis.
2. Designation
(1)  Because  this  is  not  a  hot  chassis,  it  is  not  necessary  to 
use an isolation transformer. However, the use of isolation 
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order. 
(3)  The adjustment must be performed in the circumstance of 
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative 
humidity if there is no specific designation. 
(4)  The  input  voltage  of  the  receiver  must  keep AC  100-240 
V~, 50/60 Hz.
(5)  The receiver must be operated for about 5 minutes prior to 
the adjustment when module is in the circumstance of over 
15.
In case of keeping module is in the circumstance of 0 °C, it 
should be placed in the circumstance of above 15 °C for 2 
hours.
In case of keeping module is in the circumstance of below 
-20 °C, it should be placed in the circumstance of above 15 
°C for 3 hours.
[Caution] 
When  still  image  is  displayed  for  a  period  of  20  minutes  or 
longer  (Especially  where  W/B  scale  is  strong.  Digital  pattern 
13ch  and/or  Cross  hatch  pattern  09ch),  there  can  some 
afterimage in the black level area.
3. Automatic Adjustment
■ Enter Service Mode by pushing “ADJ” key,
■ Enter ADC mode by pushing “► key at “8. ADC Calibration”
■ There are 2 ways for ADC Calibration. ( OTP, External )
*. OTP mode
the  manufacture  line,  OTP  is  used  for ADC  Calibration 
automatically. 
*. External mode
 :  Manual ADC  Calibration.  When  OTP  mode  is  failed, ADC 
calibration should be “OK” by using External mode.
3.1. OTP mode 
1. Change the ADC type “OTP” by using “►”key.
2. Enter “Start” key. 
3. Check the sign “OK”  below  ADC type.
3.2. MAC address D/L, Widevine key D/L
Connect:  PCBA  Jig->  MTK  Board  4pin  ->  RS-232C  Jig-> 
RS-232C Port == PC-> RS-232C Port
Communication Prot connection
▪ Com 1,2,3,4 and 115200(Baudrate)
Mode check: Online Only
▪  Check  the  test  process:  DETECT  →  MAC  →  Widevine  → 
ESN → CNTV
▪. Play: START
▪. Result: Ready, Test, OK or NG
▪. Printer Out (MAC Address Label)
=>CNTV ID D/L(Only China models)
=> MAC Address D/L
=> WidevineKey D/L
- 10 -
3.3. LAN Inspection
3.3.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
3.3.2. LAN inspection solution
▪ LAN Port connection with PCB
▪ Network setting at MENU Mode of TV
▪ Setting automatic IP
▪ Setting state confirmation
→  If automatic setting is finished, you confirm IP and MAC 
Address.
3.3.3. WIDEVINE key Inspection
- Confirm key input data at the "IN START" MENU Mode.
3.3.4. CNTV Inspection
- In INSTART menu, check these keys.
- In case of CNTV key(only China), Refer to below picture.
3.4. LAN PORT INSPECTION(PING TEST)
Connect SET → LAN port == PC → LAN Port
3.4.1. Equipment setting
(1) Play the LAN Port Test PROGRAM.
(2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
3.4.2. LAN PORT inspection(PING TEST)
(1) Play the LAN Port Test Program.
(2) Connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) Remove LAN cable.
G
SET
PC
- 11 -
3.5. Model name & Serial number Download
3.5.1. Model name & Serial number D/L
 Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
 Connect RS-232C Signal to USB Cable to USB.
 Write Serial number by use USB port.
 Must check the serial number at Instart menu.
3.5.2. Method & notice
(1) Serial number D/L is using of scan equipment.
(2)  Setting  of  scan  equipment  operated  by  Manufacturing 
Technology Group.
(3)  Serial number D/L must be conformed when it is produced 
in production line, because serial number D/L is mandatory 
by D-book 4.0.
* Manual Download (Model Name and Serial Number)
If the TV set is downloaded by OTA or service man, sometimes 
model name or serial number is initialized.(Not always)
It  is  impossible  to  download  by  bar  code  scan,  so  It  need 
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "5.Model Number D/L" like below photo.
3)  Input  the  Factory  model  name(ex  47LM6200-CC)  or 
Serial number like photo.
4)  Check  the  model  name  Instart  menu.  →  Factory  name 
displayed. (ex 47LM6200-CC)
5)  Check  the  Diagnostics.(DTV  country  only)  →  Buyer 
model displayed. (ex 47LM6200-CC)
3.6. WIFI MAC ADDRESS CHECK
(1) Using RS232 Command
(2) Check the menu on in-start.
4. Manual Adjustment
*  ADC  adjustment  is  not  needed  because  of  OTP(Auto ADC 
adjustment).
4.1 DDC(Display Data Channel) download
(1) EDID DATA
▪ Reference
- HDMI1 ~ HDMI4 / RGB 
-  In the data of EDID, bellows may be different by S/W or 
Input mode. 
 Product ID
 Serial No: Controlled on production line.
 Month, Year: Controlled on production line:
 ex) Month : '01' -> '01'
 Model Name(Hex): LGTV
 Checksum: Changeable by total EDID data.
 Vendor Specific(HDMI)
H-freq(kHz)
V-freq.(Hz)
Transmission
[A][I][][Set ID][][20][Cr]
[O][K][X] or [NG]
HEX
EDID Table
DDC Function
0001
01 00
Analog/Digital
Chassis
MODEL NAME(HEX)
LC22E
00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 
INPUT
MODEL NAME(HEX)
HDMI1 78 03 0C 00 10 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10
HDMI2 78 03 0C 00 20 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10
HDMI3 78 03 0C 00 30 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10
HDMI4 78 03 0C 00 40 00 B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58 10 38 10
1
2
2
HDMI1
43
11
X
HDMI2
43
01
X
HDMI3
43
F1
X
HDMI4
43
E1
X
RGB
X
X
5C
- 12 -
4.2. White Balance Adjustment
4.2.1. Overview
▪ Case : Cool Mode
Purpose :  Adjust  the  color  temperature  to  reduce  the 
deviation of the module color temperature.
Principle :  To adjust the white balance without the saturation, 
Fix  the  G  gain  to  172  (default  data)  and  change 
the others ( R/B Gain ).
Adjustment mode : mode - Cool
▪ Case : Medium / Warm Mode
Purpose :  Adjust  the  color  temperature  to  reduce  the 
deviation of the module color temperature.
Principle :  To adjust the white balance without the saturation, 
Fix  the  one  of  R/G/B  gain  to  192  (default  data) 
and decrease the others.
Adjustment mode : Two modes - Medium/Warm
▪ Adj. condition : normal temperature
1) Surrounding Temperature: 25±5 °C
2) Warm-up time: About 5 Min
3) Surrounding Humidity: 20% ~ 80%
4.2.2. Equipment
(1) Color Analyzer: CA-210 (LED Module : CH 14)
(2)  Adjustment Computer(During auto adj., RS-232C protocol 
is needed)
(3) Adjustment Remote control
(4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
-> Only when internal pattern is not available
▪ Color Analyzer Matrix should be calibrated using CS-100.
4.2.3. Equipment connection MAP
4.2.4. Adj. Command (Protocol)
<Command Format>
- LEN: Number of Data Byte to be sent
- CMD: Command
- VAL: FOS Data value
- CS: Checksum of sent data
- A: Acknowledge
Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]
▪ RS-232C Command used during auto-adjustment.
Ex)  wb 00 00   ->  Begin white balance auto-adj.
 
wb 00 10   ->  Gain adj.
 
ja 00 ff   ->  Adj. data
 
jb 00 c0
 
...
 
...
 
wb 00 1f   → Gain adj. completed
    *(wb 00 20(Start), wb 00 2f(end)) → Off-set adj.
 
wb 00 ff   → End white balance auto-adj.
▪ Adj. Map
4.2.5. Adj. method
(1) Auto adj. method
1) Set TV in adj. mode using POWER ON key.
2)  Zero  calibrate  probe  then  place  it  on  the  center  of  the 
Display.
3) Connect Cable.(RS-232C to USB)
4) Select mode in adj. Program and begin adj.
5)  When adj. is complete (OK Sign), check adj. status pre 
mode. (Warm, Medium, Cool)
6) Remove probe and RS-232C cable to complete adj.
▪  W/B Adj. must begin as start command “wb 00 00” , and 
finish as end command “wb 00 ff”, and Adj. offset if need.
START 6E A 50 A LEN A 03 A CMD
A
00
A VAL A
CS STOP
Color Analyzer
 
Computer 
Pattern Generator
 
RS-232C 
RS-232C 
RS-232C 
Probe
Signal Source
* If TV internal pattern is used, not needed
RS-232C COMMAND
[CMD 
ID 
DATA]
Explanation
wb
00
00
Begin White Balance adjustment
wb
00
10
Gain adjustment(internal white pattern)
wb
00
1f
Gain adjustment completed
wb
00
20
Offset adjustment(internal white pattern)
wb
00
2f
Offset adjustment completed
wb
00
ff
End White Balance adjustment
Adj. item
Command
(lower case ASCII)
Data Range
(Hex.)
Default
(Decimal)
CMD1
CMD2
MIN
MAX
Cool
R Gain
j
g
00
C0
G Gain
j
h
00
C0
B Gain
j
i
00
C0
R Cut
G Cut
B Cut
Medium
R Gain
j
a
00
C0
G Gain
j
b
00
C0
B Gain
j
c
00
C0
R Cut
G Cut
B Cut
Warm
R Gain
j
d
00
C0
G Gain
j
e
00
C0
B Gain
j
f
00
C0
R Cut
G Cut
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