DOWNLOAD LG 55LV5400 (CHASSIS:LA12E) Service Manual ↓ Size: 7.95 MB | Pages: 79 in PDF or view online for FREE

Model
55LV5400 (CHASSIS:LA12E)
Pages
79
Size
7.95 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
55lv5400-chassis-la12e.pdf
Date

LG 55LV5400 (CHASSIS:LA12E) Service Manual ▷ View online

- 13 -
5. Final Assembly Adjustment 
5.1. White Balance Adjustment 
5.1.1. Overview 
5.1.1.1. W/B adj. Objective & How-it-works
- Objective: To reduce each Panel’s W/B deviation
- How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic
Range. In order to prevent saturation of
Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is
lowered to find the desired value.   
- Adj. condition : normal temperature
1) Surrounding Temperature: 25±5ºC
2) Warm-up time: About 5 Min
3) Surrounding Humidity: 20% ~ 80%
4) Before White balance adjustment, Keep power on
status, don’t power off 
5.1.1.2. Adj. condition and cautionary items 
• Lighting condition in surrounding area surrounding lighting
should be lower 10 lux.  Try to isolate adj. area into dark
surrounding. 
• Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface
(80°~ 100°) 
• Aging time 
1) After Aging Start, Keep the Power ON status during
5 Minutes. 
2) In case of LCD, Back-light on should be checked
using no signal or Full-white pattern. 
5.1.2. Equipment
1)  Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 /
LED : CH14) 
2) Adj. Computer (During auto adj., RS-232C protocol is
needed) 
3) Adjust Remocon
4) Video Signal Generator MSPG-925F 720p/216-Gray
(Model:217, Pattern:78) 
-> Only when internal pattern is not available
5.1.3. Equipment connection 
5.1.4. Adjustment Command (Protocol) 
(1) RS-232C Command used during auto-adj.  
2) Adjustment Map
5.1.5. Adjustment method 
• Auto adj. method
1) Set TV in adj. mode using POWER ON key
2) Zero calibrate probe then place it on the center of the
Display
3) Connect Cable(RS-232C)
4) Select mode in adj. Program and begin adj.
5) When adj. is complete (OK Sing), check adj. status pre
mode (Warm, Medium, Cool)
6) Remove probe and RS-232C cable to complete adj.
• W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need 
5.1.6 Reference (White Balance Adj. coordinate and color
temperature) 
• Luminance: 216 Gray
• Standard color coordinate and temperature using CS-
1000 
• Standard color coordinate and temperature using CA-210
(CH 14)
Co lo r An alyzer
 
Co m p ut er
 
Pat t ern Gen erat o r
 
RS -232C 
RS -232C 
RS -232C 
Probe
Signal Source
* If TV internal pattern is used, not needed
Mode
Color Coordination
Temp
UV
x
y
COOL
0.269
0.273
13000K
0.0000
MEDIUM
0.285
0.293
9300K
0.0000
WARM
0.313
0.329
6500K
0.0000
Mode
Color Coordination
Temp
UV
x
y
COOL
0.269±0.002
0.273±0.002
13000K
0.0000
MEDIUM
0.285±0.002
0.293±0.002
9300K
0.0000
WARM
0.313+0.002
0.329±0.002
6500K
0.0000
- 14 -
• Standard color coordinate and temperature using CA-
210(CH 14) – by aging time 
1) Edge/IOP LED models 
•  THX Adjustment (THX certified model only) 
Several THX certified models have to adjust White
Balance 5 point at warm mode only. 
1) Adjust 100 IRE White Balance 
2) Adjust Max Brightness of Back Light Unit to approach
120cd. 
3) Adjust Gamma 2.2 IRE(80, 60, 40, 20) with Max
Brightness. 
4) Set R, G, B Gain at 10 IRE to 0, 0, 0 
5) Complete 5 Point Gamma and White Balance
Adjustment  
5.2. Tool Option setting & Inspection per
countries 
5.2.1. Overview 
•  Tool option selection is only done for models in Non-USA
• Applied model: LA12E Chassis applied to CANADA and
MEXICO 
5.3. Local dimming inspection (Optional) 
5.3.1. Edge LED models with local dimming 
(1) Press  ‘TILT” key of the Adj. R/C and check moving
patterns. The black bar patterns moves from left to right.    
If local dimming function does not work, a whole screen
shows full white. 
5.4. Ship-out mode check (In-stop)
• After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode. 
6. GND and Hi-pot Test 
6.1. Method
6.1.1. GND & HI-POT auto-check preparation  
(1) Check the POWER CABLE and SIGNAL CABE
insertion condition 
6.1.2. GND & HI-POT auto-check  
(1) Pallet moves in the station. (POWER CORD / AV
CORD is tightly inserted) 
(2) Connect the AV JACK Tester. 
(3) Controller (GWS103-4) on. 
(4) GND Test (Auto)  
- If Test is failed, Buzzer operates. 
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)  
(5) HI-POT test (Auto) 
- If Test is failed, Buzzer operates. 
- If Test is passed, GOOD Lamp on and move to next
process automatically. 
6.2. Checkpoint
• TEST voltage
- GND: 1.5KV/min at 100mA
- SIGNAL: 3KV/min at 100mA
• TEST time: 1 second
• TEST POINT
- GND TEST = POWER CORD GND & SIGNAL CABLE
METAL GND
NEUTRAL
• LEAKAGE CURRENT: At 0.5mArms
Model 
Tool 1  Tool 2  Tool 3
Tool 4  Tool 5  Tool 6
42LV5500 32998 
4161 7295 21897 8781 665 
47LV5500 33000 
4161 7295 21897 8781 665 
55LV5500 33003 
4161 7295 21897 8781 665 
42LV5500_AUO 37094 4161  7295 21897  8781  665 
55LV5500_AUO 37099 4161  7295 21897  8781  665 
- 15 -
1. USB S/W Download (option)
(1) Put the USB Stick to the USB socket 
(2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is Low, it didn’t work.
But your downloaded version is High, USB data is automatically detecting
(3) Show the message “Copying files from memory”
(4) Updating is staring.
(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV can lost all channel data. In this case, you have to channel recover.
if all channel data is cleared, you didn’t have a DTV/ATV test on production line.
* After downloading, have to adjust TOOL OPTION again.
1) Push "IN-START" key in service remote controller.
2) Select "Tool Option 1" and Push “OK” button.
3) Punch in the number. (Each model has their number
- 16 -
2. Optional adjustments (Optional) 
2.1. Manual White balance Adjustment  
2.1.1. Adj. condition and cautionary items   
(1) Lighting condition in surrounding area surrounding lighting should be lower 10 lux.  
Try to isolate adj. area into dark surrounding. 
(2) Probe location: Color Analyzer (CA-210) probe should be within 10cm and perpendicular of the module surface  (80°~ 100°) 
(3) Aging time 
1) After Aging Start, Keep the Power ON status during 5 Minutes. 
2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern. 
2.1.2 Equipment  
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: CH14) 
(2) Adj. Computer (During auto adj., RS-232C protocol is needed) 
(3) Adjust Remocon  
(4) Video Signal Generator MSPG-925F 720p/216-Gray (Model: 217, Pattern: 78)  
2.1.3 Adjustment    
(1) Set TV in Adj. mode using POWER ON 
(2) Zero Calibrate the probe of Color Analyzer, then place it on the center of LCD module within 10cm of the surface. 
(3) Press ADJ key  EZ adjust using adj. R/C  6. White-Balance then press the cursor to the right (KEY
G
).  
When KEY(
G
) is pressed 216 Gray internal pattern will be displayed. 
(4) One of R Gain / G Gain / B Gain should be fixed at 192, and the rest will be lowered to meet the desired value. 
(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of color temperature. 
• If internal pattern is not available, use RF input. In EZ Adj. menu 6.White Balance, you can select one of 2 Test-pattern:  
ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern. 
2.2. Speaker output check  
2.2.1. Audio input condition     
(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation 
(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms) 
(3) RGB PC: 1KHz sine wave signal (0.7Vrms) 
2.2.2. Specification  
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